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Handbook of Turbomachinery Second Edition Revised - Ventech!

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3. Need for better understanding <strong>of</strong> the economics needed to justify<br />

changes in turbine design, materials, and operating practice. Throughout<br />

this chapter it is noted that economic analysis is needed in order to properly<br />

weigh run/repair/replace options when steam path damage is found.<br />

Ultimately, the constraints <strong>of</strong> a particular economic analysis are ownerspecific.<br />

However, there is need for more comprehensive models that can<br />

perform sensitivity studies quickly to key variables [134–141].<br />

4. Need for better understanding <strong>of</strong> the fundamentals <strong>of</strong> the<br />

deposition process. Control <strong>of</strong> deposition would lead to significant benefit,<br />

most notably improvements to the efficiency in all turbine stages. Control <strong>of</strong><br />

deposition may be achieved by several methods including improved surface<br />

finish and improvements in steam chemistry (Fig. 70) [136].<br />

5. Modification <strong>of</strong> the processes <strong>of</strong> nucleation, condensation, and<br />

formation <strong>of</strong> liquid films and deposition. Significant benefits will be achieved<br />

if these basic processes can be controlled. Efficiency improvements will be<br />

realized by better control over moisture levels (such as through moisture<br />

removal techniques) and slowing down the dynamics <strong>of</strong> droplet formation.<br />

6. Improving flow-path design, particularly in the last stage <strong>of</strong> the LP<br />

and in exhausts hoods. It is ironic that despite the recent advances in threedimensional<br />

aerodynamic analysis design, the last LP stage in fossil fired<br />

units remains the least thermodynamically efficient row in the steam path,<br />

even though it has the largest available energy. Programs to use advanced<br />

tools such as three-dimensional CFD codes to optimize the design <strong>of</strong> the<br />

Figure 70 Rankine cycle deposition and corrosion sites.<br />

Copyright © 2003 Marcel Dekker, Inc.

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