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Handbook of Turbomachinery Second Edition Revised - Ventech!

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Centrifugal Bending Stresses<br />

This stress component arises when the cross-section centroids at different<br />

blade heights do not fall on the same radial line. Especially in long blades,<br />

designers typically use this effect to help <strong>of</strong>fset the steam-bending stresses, as<br />

illustrated in Fig. 39.<br />

Steam-Bending Loads<br />

Both steady-state and dynamic bending loads are induced on the blade as a<br />

result <strong>of</strong> the flow <strong>of</strong> steam within the blade path. Steady steam-bending<br />

loads are discussed here, the effect <strong>of</strong> nonuniform flows in the next section.<br />

Steam-bending loads are important in both HP/IP and LP blade design.<br />

Steady steam-bending stresses in the blade airfoil are typically low, less<br />

than 10% <strong>of</strong> the centrifugal stresses in rotating blades. In the lashing wires,<br />

steady steam stresses may be several times higher than in the airfoil because<br />

<strong>of</strong> stress concentration effects, but the centrifugal stresses are lower.<br />

A method for calculating steady steam-bending forces in rotating<br />

blades has been reported by Hong et al. [60, 62, 63] based on a streamline<br />

curvature method. Values <strong>of</strong> the thermodynamic and aerodynamic<br />

properties <strong>of</strong> the steam as it moves through a stage are calculated and<br />

then used to evaluate static pressure and velocity distributions, which are in<br />

turn used to determine the steam-bending forces in both axial and<br />

tangential directions.<br />

Steady steam-bending stresses can significantly affect stationary blades<br />

or diaphragms as the differential pressure across the section tends to try to<br />

bend them in the axial direction; this effect is greatest in the HP turbine,<br />

where interstage pressure differentials are the highest, particularly in<br />

impulse designs. However, because the blades are shorter, the maximum<br />

stresses may not occur in stages with the highest pressure differentials.<br />

Synchronous Resonance <strong>of</strong> a Blade with a Harmonic <strong>of</strong> the<br />

Unit Running Speed<br />

A primary goal <strong>of</strong> blade design is to tune the longer turbine blades away<br />

from multiples <strong>of</strong> unit running speed (harmonics). Blades typically have a<br />

sharp frequency response, typically the bandwidth being on the order <strong>of</strong> + a<br />

few Hz, and thus virtually no vibrational amplitude unless the exciting force<br />

is relatively close to, or at, a resonance frequency. Thus, even a nominal<br />

degree <strong>of</strong> tuning <strong>of</strong>f resonance by 3 to 5 Hz for lower modes (less than<br />

300 Hz) can dramatically reduce the dynamic stresses that develop. If such<br />

tuning is not performed, high cycle fatigue failures caused by resonance can<br />

occur within a relatively short period (several weeks to less than a year). A<br />

Copyright © 2003 Marcel Dekker, Inc.

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