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Handbook of Turbomachinery Second Edition Revised - Ventech!

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End Seals<br />

End seals or packing glands are used to minimize leakage at the ends <strong>of</strong><br />

cylinders. They are intended to prevent air inleakage into the LP and<br />

condenser, and in the case <strong>of</strong> nuclear units employing boiling water reactors<br />

to prevent leaking <strong>of</strong> radioactive steam from the cylinders to the<br />

atmosphere. End seals are <strong>of</strong> the labyrinth design. There are typically<br />

several sections <strong>of</strong> end seals at the end <strong>of</strong> each cylinder.<br />

Bypass Systems<br />

Turbine bypass systems <strong>of</strong>fer a variety <strong>of</strong> benefits, including the following:<br />

1. Ability to match steam and metal temperatures during startups. A<br />

primary function <strong>of</strong> bypass systems is to permit sufficient firing<br />

rates in the boiler to achieve acceptable throttle temperatures and<br />

pressure while minimizing damage to ancillary systems (such as<br />

overheating <strong>of</strong> tubes). Bypasses are <strong>of</strong>ten considered in conjunction<br />

with moving from base load to two-shift or cycling operation<br />

as a means <strong>of</strong> reducing the thermal damage induced and to<br />

improve startups [26].<br />

2. Use as relief valves during severe load fluctuations.<br />

3. Operation as overload or bypass during turbine trips or when the<br />

turbine is run back to house load.<br />

4. Operation as a boiler safety valve. Note that the ASME Boiler and<br />

Pressure Vessel Code, Section I, limits such use to once-through<br />

boilers with a minimum <strong>of</strong> two spring loaded valves.<br />

5. Allows faster unit startups, thereby decreasing startup energy.<br />

6. Provides cooling <strong>of</strong> all boiler components by providing fluid flow<br />

during all firing conditions.<br />

7. Reduces solid particle erosion on turbine valves and blading by<br />

minimizing the carryover <strong>of</strong> oxide particles during startups.<br />

Extensive surveys <strong>of</strong> bypass usage, operation, and design were conducted in<br />

the mid-1980s [11, 12]. Some <strong>of</strong> the results <strong>of</strong> those studies indicated:<br />

1. The bypass system size is governed by turbine rotor diameter and<br />

thermal energy distribution in the boiler, as well as startup,<br />

loading, unloading, and shutdown practices.<br />

2. A large bypass system, one capable <strong>of</strong> diverting at least 40% <strong>of</strong> the<br />

boiler’s steam, is necessary to avoid boiler shutdown after a<br />

turbine trip at full load.<br />

3. Systems diverting at least 15% <strong>of</strong> the steam enhance startup<br />

flexibility and load changing capabilities. These systems, sufficient<br />

Copyright © 2003 Marcel Dekker, Inc.

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