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Moravian Preservation Master Plan.indb - Society for College and ...

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<strong>Moravian</strong> <strong>College</strong> • <strong>Preservation</strong> <strong>Master</strong> <strong>Plan</strong><br />

still vulnerable to decay. All stone can be damaged<br />

by salts, freeze/thaw cycling, inappropriate or hard<br />

mortars, harsh chemical or abrasive cleaning, <strong>and</strong><br />

improper coatings. The local stone used on many of<br />

<strong>Moravian</strong>’s buildings contains iron ore, resulting in<br />

staining reactions between the stone <strong>and</strong> rainfall.<br />

Limestone is used as trim material <strong>for</strong> window sills<br />

<strong>and</strong> surrounds, water tables, capstones, <strong>and</strong> steps.<br />

Indiana limestone is a buff-colored homogeneous<br />

limestone with few mineral inclusions. It is so<br />

regular in color <strong>and</strong> texture that it can easily be<br />

confused <strong>for</strong> cast stone. The fineness of Indiana<br />

limestone makes it ideal <strong>for</strong> carved sills <strong>and</strong><br />

capstones.<br />

Slate is also sometimes used <strong>for</strong> terraces <strong>and</strong> steps.<br />

Slate is a metamorphosed sedimentary rock that<br />

tends to delaminate along natural bedding planes.<br />

Slate is a durable paving material, but is susceptible<br />

to deterioration from salts.<br />

Brick<br />

Brick construction is used <strong>for</strong> the majority of<br />

historic buildings at <strong>Moravian</strong> <strong>College</strong>, <strong>and</strong> is<br />

used as ornament on some of the stone buildings.<br />

Bricks vary according to their composition <strong>and</strong><br />

manufacturing process. Early brick making<br />

technology produced bricks of varying quality.<br />

The quality of the brick used in historic buildings<br />

varies considerably, depending upon the materials<br />

used, shaping methods, firing quality, <strong>and</strong> other<br />

manufacturing considerations. The better quality<br />

bricks were used <strong>for</strong> exposed, exterior brick. The<br />

softer, salmon-colored bricks were used in the<br />

construction of inner walls or exterior walls that<br />

were meant to be covered with stucco.<br />

Like a loaf of bread, bricks have an outer crust <strong>and</strong><br />

a softer inner material. Without the outer crust, the<br />

inner brick is vulnerable to rapid deterioration.<br />

Removal of the outer crust by harsh abrasive or<br />

chemical cleaning greatly reduces the durability of<br />

the original bricks. Brick functions best when laid<br />

with bricks of a similar type <strong>and</strong> with a mortar mix<br />

that is carefully matched to the brick type.<br />

It is important that brick masonry be protected<br />

from water infiltration through adequate roofing<br />

<strong>and</strong> site drainage. Bricks are porous <strong>and</strong> can absorb<br />

moisture much like a sponge. Water infiltration can<br />

cause freeze/thaw damage to bricks in cold weather.<br />

Water from the ground can carry salts in solution<br />

into the brick masonry, which can cause internal<br />

stresses as the salts <strong>for</strong>m during evaporation.<br />

Waterproofing coatings are not recommended<br />

<strong>for</strong> brick masonry. They are often responsible <strong>for</strong><br />

trapping water within the masonry rather than<br />

keeping it out.<br />

Individual brick units may be damaged by the<br />

corrosion of embedded metal elements <strong>and</strong><br />

structural stresses. Embedded metal materials,<br />

such as structural steel angles, metal anchors, <strong>and</strong><br />

through-wall pipes, will corrode in the presence<br />

of water. The exp<strong>and</strong>ing corrosion products have<br />

enough <strong>for</strong>ce to crack brick units <strong>and</strong> even seriously<br />

disrupt brick masonry. Structural concerns, such as<br />

settlement, may shift an entire wall causing cracking<br />

through brick units <strong>and</strong> joints. Any masonry<br />

disruption creates new avenues <strong>for</strong> water to enter<br />

the building, which leads to further deterioration.<br />

Typical Masonry Conditions<br />

Historic masonry conditions throughout <strong>Moravian</strong><br />

<strong>College</strong>’s campus are good overall with some<br />

serious, ongoing masonry deterioration. Water<br />

infiltration of masonry is widespread throughout<br />

<strong>Moravian</strong> <strong>College</strong>’s historic buildings, caused by<br />

problems with both roof <strong>and</strong> site drainage. Affected<br />

areas show mortar loss, biological growth, <strong>and</strong><br />

rising damp at the base of walls. In combination with<br />

salts <strong>and</strong> freeze/thaw <strong>for</strong>ces, water infiltration has<br />

caused wholesale disintegration of stone <strong>and</strong> brick<br />

units. Masonry is further disrupted by structural<br />

movement, which causes settlement-type cracking<br />

through both joints <strong>and</strong> stone or brick units.<br />

Masonry has also been damaged by HVAC <strong>and</strong><br />

electrical alterations. At some locations, vents<br />

have been cut through the existing masonry walls<br />

during HVAC upgrades. This work has disrupted<br />

the surrounding masonry, which has been<br />

inappropriately repaired in several cases. Electrical<br />

cables have been directed out through holes in<br />

the masonry walls <strong>and</strong> strung along the face of<br />

the buildings. These conditions could be avoided<br />

through more sensitive <strong>and</strong> holistically planned<br />

renovations.<br />

Masonry Inspection<br />

The best course of action to maintain masonry is<br />

cyclical inspection <strong>and</strong> repair. A yearly baseline<br />

inspection should be comprehensive <strong>and</strong> examine<br />

building exteriors <strong>and</strong> interiors, particularly in<br />

attics <strong>and</strong> basements. Water penetration is the major<br />

source of masonry damage. Although masonry is a<br />

John Milner Associates • October 2009 • Chapter 9 • Building Guidelines • 284

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