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handbook of modern sensors

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344 10 Pressure Sensors<br />

For the membrane, the lowest natural frequency can be calculated from [4]<br />

√<br />

f 0 = 1.2 S<br />

πr ρg , (10.7)<br />

where ρ is the membrane material density. If the thickness <strong>of</strong> the membrane is not<br />

negligibly small (r/g ratio is 100 or less), the membrane is called a thin plate (Fig.<br />

10.3A). If the plate is compressed between some kind <strong>of</strong> clamping rings, it exhibits a<br />

noticeable hysteresis due to friction between the thin plate and the clamping rings. A<br />

much better arrangement is a one-piece structure where the plate and the supporting<br />

components are fabricated <strong>of</strong> a single bulk <strong>of</strong> material.<br />

For a plate, the maximum deflection is also linearly related to pressure:<br />

z max = 3(1 − v2 )r 4 p<br />

16Eg 3 , (10.8)<br />

where E is Young’s modulus (N/m 2 ) and v is Poisson’s ratio. The maximum stress at<br />

the circumference is also a linear function <strong>of</strong> pressure:<br />

σ max ≈ 3r2 p<br />

4g 2 . (10.9)<br />

Equations (10.8) and (10.9) suggest that a pressure sensor can be designed by exploiting<br />

the membrane and thin plate deflections. The next question is: What physical<br />

effect should be used for the conversion <strong>of</strong> the deflection into an electrical signal<br />

There are several options which we discuss in the following sections.<br />

10.5 Piezoresistive Sensors<br />

To make a pressure sensor, two essential components are required. They are the plate<br />

(membrane) having known area A and a detector which responds to applied force<br />

F [Eq. (10.1)]. Both <strong>of</strong> these components can be fabricated <strong>of</strong> silicon. A silicondiaphragm<br />

pressure sensor consists <strong>of</strong> a thin silicon diaphragm as an elastic material<br />

[5] and a piezoresistive gauge resistors made by diffusive impurities into the<br />

diaphragm. Because <strong>of</strong> single-crystal silicon’s superior elastic characteristics, virtually<br />

no creep and no hysteresis occur, even under strong static pressure. The gauge<br />

factor <strong>of</strong> silicon is many times stronger than that <strong>of</strong> thin metal conductors [6]. It is<br />

customary to fabricate strain gauge resistors connected as the Wheatstone bridge. The<br />

full-scale output <strong>of</strong> such a circuit is on the order <strong>of</strong> several hundred millivolts; thus, a<br />

signal conditioner is required for bringing the output to an acceptable format. Further,<br />

silicon resistors exhibit quite strong temperature sensitivity; therefore, a conditioning<br />

circuit should include temperature compensation.<br />

When stress is applied to a semiconductor resistor, having initial resistance R,<br />

piezoresistive effect results in change in the resistance R [7]:<br />

R<br />

R = π 1σ 1 + π t σ t , (10.10)

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