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handbook of modern sensors

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512 17 Chemical Sensors<br />

17.4.8 Elastomer Chemiresistors<br />

Elastomer chemiresistors or polymer conductive composites (also polymer conductors<br />

or simply PCs) are polymer films that adsorb chemical species and swell, increasing<br />

resistance as a physical response to the presence <strong>of</strong> a chemical species. These can<br />

be used as chemical detectors but do not truly employ a chemical reaction. The polymers<br />

are designed and/or treated to attract subsets <strong>of</strong> chemicals providing a degree <strong>of</strong><br />

speciation or selectivity. PCs have become commercially viable [15] as the sensing<br />

element inside <strong>of</strong> a more complex instrument. The PC <strong>sensors</strong> can respond to the<br />

presence <strong>of</strong> simple hydrocarbons like isopropyl alcohol in only a couple <strong>of</strong> seconds,<br />

whereas more complex oils may take 10–15 s. The PC element is not expected to<br />

be tolerant <strong>of</strong> corrosives, but barring exposure to such, it should have a life span <strong>of</strong><br />

months in normal operation. The PC measurement strategy uses several differently<br />

treated PC elements to produce an array, and then it samples the array to produce a<br />

signature. The commercial instruments based on this technology can readily differentiate<br />

between compounds such as acetone and acetic acid, but they are not designed<br />

to be quantitative. These commercial instruments are complements to metal-oxide<br />

<strong>sensors</strong> in that they are rather insensitive to fixed gases like O 2 ,Cl 2 ,H 2 , and NO that<br />

are commonly detected using metal-oxide devices. Unlike metal-oxide-based <strong>sensors</strong>,<br />

the PCs do not require the high controlled operating temperatures and consume<br />

significantly less power.<br />

To detect the presence <strong>of</strong> a liquid, a sensor usually must be specific to that particular<br />

agent at a certain concentration; that is, it should be selective to the liquid’s<br />

physical and/or chemical properties. An example <strong>of</strong> such a sensor is a resistive detector<br />

<strong>of</strong> hydrocarbon fuel leaks (originally devised in Bell Communication Research<br />

to protect buried telephone cables). A detector is made <strong>of</strong> silicone and carbon black<br />

composite. The polymer matrix serves as the sensing element and the conductive<br />

filler is used to achieve a relatively low volume resistivity, on the order <strong>of</strong> 10 cm in<br />

the initial standby state. The composition is selectively sensitive to the presence <strong>of</strong> a<br />

solvent with a large solvent–polymer interaction coefficient [16]. Because the sensor<br />

is not susceptible to polar solvents such as water or alcohol, it is compatible with the<br />

underground environment. The sensor is fabricated in the form <strong>of</strong> a thin film with a<br />

very large surface/thickness ratio. Whenever the solvent is applied to the film sensor,<br />

the polymer matrix swells, resulting in the separation between conductive particles.<br />

This causes a conversion <strong>of</strong> the composite film from being a conductor to becoming<br />

an isolator with a resistivity on the order 10 9 cm, or even higher. The response time<br />

for a film sensor is less than 1 s. The sensor returns to its normally conductive state<br />

when it is no longer in contact with the hydrocarbon fuel, making the device reusable.<br />

17.5 Complex Sensors<br />

Complex <strong>sensors</strong> involve chemical phenomena that change the state <strong>of</strong> an indicator<br />

as a function <strong>of</strong> some chemical reaction. The indicator can be a temperature change,<br />

an opacity change, an oscillation frequency change, and so forth. These indicators<br />

require another transducer to convert the changing indicator to an electrical output.

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