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handbook of modern sensors

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548 18 Sensor Materials and Technologies<br />

Fig. 18.8. Positive and negative photolithography.<br />

18.3.1 Photolithography<br />

Photolithography is the basic technique used to define the shape <strong>of</strong> micromachined<br />

structures in the three techniques outlined below. The technique is essentially the<br />

same as that used in the microelectronics industry.<br />

Figure 18.8A shows a thin film <strong>of</strong> some material (e.g., silicon dioxide) on a<br />

substrate <strong>of</strong> some other material (e.g., a silicon wafer). The goal <strong>of</strong> the process is to<br />

selectively remove some silicon dioxide (oxide) so that it only remains in particular<br />

areas on the silicon wafer (Fig. 18.8F).<br />

The process beings with producing a mask. This will typically be a chromium<br />

pattern on a glass plate. The wafer is then coated with a polymer which is sensitive<br />

to UV light (Fig. 18.8B), called a photoresist. Ultraviolet light is then shone through<br />

the mask onto the photoresist (Fig. 18.8C). The photoresist is then developed which<br />

transfers the pattern on the mask to the photoresist layer (Fig. 18.8D).<br />

There are two types <strong>of</strong> photoresist, termed positive (left side <strong>of</strong> Fig. 18.8) and<br />

negative (right side <strong>of</strong> Fig. 18.8). Where the ultraviolet light strikes the positive resist,<br />

it weakens the polymer, so that when the image is developed, the resist is washed<br />

away where the light struck it—transferring a positive image <strong>of</strong> the mask to the resist<br />

layer. The opposite occurs with negative resist. Where the ultraviolet light strikes<br />

negative resist it strengthens the polymer, so when developed, the resist that was not

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