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Pile Design and Construction Practice, Fifth edition

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134 Piling equipment <strong>and</strong> methods<br />

concrete by tremie pipe. This is because the water in a bored pile is rarely clean, <strong>and</strong> the silt<br />

stirred up by dumping the aggregate tends to get dispersed on to the surface of the stones.<br />

It is then displaced by the rising column of grout <strong>and</strong> tends to form layers or pockets of<br />

muddy laitance.<br />

The procedure for drilling pile boreholes with support by a bentonite slurry is described in<br />

Section 3.3.8 <strong>and</strong> in CIRIA Report PG3 (3.24) . Problems can be caused when placing concrete in<br />

a bentonite-filled hole. A tremie pipe must be used, <strong>and</strong> there must be a sufficient hydrostatic<br />

pressure of concrete in the pipe above bentonite level to overcome the external head of the<br />

slurry, to rupture the gel <strong>and</strong> to overcome friction in the tremie pipe. Sometimes a dispersing<br />

agent is added to the bentonite to break down the gel before placing the concrete. Where the<br />

mud becomes flocculated <strong>and</strong> heavily charged with s<strong>and</strong> (i.e. has a density greater than 1350<br />

to 1400 kg/m 3 ) it should be replaced by a lighter mud before placing the concrete <strong>and</strong> the base<br />

of the pile cleaned of any debris. Circumferential steel should be kept to a minimum. The concrete<br />

in the piled foundations for the Wuya Bridge, Nigeria (3.25) was placed under bentonite.<br />

The piles were 18 to 21 m deep <strong>and</strong> a mud density of 1600 kg/m 3 was necessary to prevent<br />

the sides from collapsing. The concrete failed to displace the gel which was stiffened by the<br />

high ground temperatures <strong>and</strong> jamming occurred, especially when placing was suspended to<br />

remove each section of the tremie pipe. The problem was finally overcome by increasing the<br />

workability of the concrete by means of a plasticizer together with a retarder. The tremie pipe<br />

was lifted out as a single unit to avoid the delays in breaking the pipe joints.<br />

3.4.9 The installation of bored <strong>and</strong> cast-in-place piles by<br />

grabbing, vibratory, <strong>and</strong> reverse-circulation rigs<br />

The use of either grabbing, vibratory or reverse-circulation machines for drilling pile<br />

boreholes can involve continuous support by lining tubes which may or may not be withdrawn<br />

after placing the concrete. In all three methods the tubes may have to follow closely<br />

behind the drilling in order to prevent the collapse of the sides <strong>and</strong> the consequent weakening<br />

of shaft friction. The boreholes must be kept topped up with water in order to avoid<br />

‘blowing’ of the pile bottom as a result of the upward flow of the groundwater. This is<br />

particularly necessary when drilling through water-bearing s<strong>and</strong> layers interbedded with<br />

impervious clays.<br />

Grabbing in weak rocks can cause large accumulations of slurry in the boreholes which<br />

make it difficult to assess the required termination level of the pile in sound rock. The slurry<br />

should be removed from time to time by baling or by airlift pump with a final cleaning-up<br />

before placing the concrete.<br />

The techniques of placing concrete in ‘dry’ holes or under water, are exactly the same as<br />

described in Sections 3.4.6 <strong>and</strong> 3.4.8.<br />

3.4.10 The installation of bored <strong>and</strong> cast-in-place piles<br />

by tripod rigs<br />

<strong>Pile</strong> boreholes in clays are drilled by a clay cutter operated from a tripod rig. Water should<br />

not be poured down the hole to soften a stiff clay, or used to aid removal of the clay from<br />

the cutter as this causes a reduction in shaft friction. When drilling in granular soils the<br />

lining tubes should follow closely behind the drilling to avoid overbreak, <strong>and</strong> the addition of<br />

water is needed to prevent ‘blowing’ <strong>and</strong> to facilitate the operation of the baler or shell.

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