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The MBR Book: Principles and Applications of Membrane

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168 <strong>The</strong> <strong>MBR</strong> <strong>Book</strong><br />

membrane plants operating or under construction worldwide, treating a total flow<br />

<strong>of</strong> �250,000 m 3 /day (Kennedy <strong>and</strong> Churchouse, 2005).<br />

A logical alternative to the double-deck design is the creation <strong>of</strong> a single elongated<br />

membrane panel, therefore having a longer airflow path <strong>and</strong> a larger membrane<br />

area. Kubota have recently developed a larger module (type 515) in which the membrane<br />

panels interlock to create the module without the need for a separate housing<br />

to slot the panels into. Each membrane panel (1.5 m � 0.55 m, providing an effective<br />

membrane area <strong>of</strong> 1.25 m 2 ) contains internal channels connecting to a moulded<br />

permeate manifold section. When the panels are joined together, these sections form<br />

the permeate manifold. This design removes the need for separate manifolds <strong>and</strong> permeate<br />

tubes <strong>and</strong> reduces the complexity <strong>of</strong> the housing (Fig. 4.5). In addition the<br />

greater surface area per panel leads to reduced power consumption for aeration,<br />

SAD m being 0.34 Nm 3 h �1 air/m 2 membrane area. This represents a significant<br />

reduction in aeration dem<strong>and</strong>, <strong>and</strong> thus energy consumption, from the original<br />

single-deck ES module for which the figure is 0.75 (Table 4.1). This then leads to a<br />

lower SAD per unit permeate volume (SAD p, volume <strong>of</strong> air per volume <strong>of</strong> permeate,<br />

Figure 4.5 <strong>The</strong> Kubota EW module<br />

Table 4.1 SAD m figures in Nm 3 /(h m 2 ) for Kubota modules<br />

EW EM EK ES<br />

St<strong>and</strong>ard 0.34 0.48 0.53 0.75<br />

SAD is given as airflow per unit membrane area (Equation (3.6)).

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