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The MBR Book: Principles and Applications of Membrane

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Works<br />

inlet Inlet<br />

works<br />

Storm<br />

tank<br />

Ferric<br />

dosing<br />

6 <strong>and</strong> 2 mm<br />

screens<br />

Storm water<br />

4 No.<br />

<strong>MBR</strong><br />

tanks<br />

Case studies 223<br />

Permeate<br />

pumping<br />

chamber Permeate<br />

to river<br />

Figure 5.11 Schematic <strong>of</strong> Coill Dubh wastewater treatment works<br />

is then, on level, pumped to outfall, or can be recycled back to the inlet <strong>of</strong> the works<br />

via a divert valve, conducted to assist in commissioning.<br />

Excess sludge is removed manually from each reactor via a single progressive<br />

cavity pump <strong>and</strong> discharged into the inlet sludge storage tank. Fat, scum <strong>and</strong> grit are<br />

also collected in this tank, <strong>and</strong> the accumulated waste periodically removed from<br />

site. Also supplied on-site are a control/mess building, ferric storage <strong>and</strong> a st<strong>and</strong>by<br />

generator. A remote monitoring system provides Brightwater with site feedback.<br />

Operation <strong>and</strong> maintenance <strong>The</strong> <strong>MBR</strong> operates at a maximum TMP <strong>of</strong> 300 mbar<br />

<strong>and</strong> a gross flux <strong>of</strong> 27 LMH (hence �90 LMH/bar permeability) with relaxation<br />

for 5 min every hour. Aeration is supplied by an aeration lateral system located at<br />

the base <strong>of</strong> each plate providing coarse-bubble aeration for both membrane scour<br />

<strong>and</strong> process aeration at a rate <strong>of</strong> up to 118 Nm 3 /h per module, or a SAD m <strong>of</strong><br />

1.28 Nm 3 /(m 2 h). No additional fine bubble aeration system is required for the combined<br />

sewer loads supplied to Coill Dubh. Although chemical cleaning is suggested<br />

at 12-monthly intervals, none has been applied over the first 18 months <strong>of</strong> operation;<br />

the performance <strong>of</strong> the membranes is maintained with the air scour rate supplied.<br />

Cleaning is to be conducted ex situ by sluicing, followed by a 4–12 h soak in<br />

either hypochlorite or citric acid, depending on the assessed fouling. Flushing <strong>of</strong> the<br />

aeration system can be conducted at the same time. <strong>The</strong> design sludge age is 21<br />

days, though this <strong>of</strong>ten increases to �30days such that the design MLSS concentration<br />

<strong>of</strong> 12 g/L increases to �15 g/L. <strong>The</strong> HRT is �11 h at full flow.<br />

<strong>The</strong> process at Coill Dubh was built as a low-tech approach to membrane technology<br />

<strong>and</strong> has performed better than anticipated despite periods <strong>of</strong> operational stress.<br />

<strong>The</strong> permeability remains acceptable at flux rates between 22 <strong>and</strong> 27 LMH <strong>and</strong> the<br />

permeate water contaminant levels have consistently been below most <strong>of</strong> the<br />

parameter limits <strong>of</strong> detection (i.e. �5 mg/L BOD, �5 mg/L SS, �0.5 mg/L N-NH � 4<br />

<strong>and</strong> �0.05 mg/L TP). While the effluent quality exceeds that required for discharge,<br />

the simplicity <strong>of</strong> the system <strong>and</strong> the robustness <strong>of</strong> the membranes have made this<br />

plant very simple to operate, despite fat <strong>and</strong> rag levels far in excess <strong>of</strong> those anticipated.<br />

<strong>The</strong> continued operation without the requirement for chemical cleaning

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