Masoneilan SVI II AP Installation and Maintenance ... - GE Energy

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GE Oil and Gas SVI II AP Instruction Manual Connecting Components to the Electronics Module If it is necessary to remove and install any SVI II AP component you may need to reconnect the component to the SVI II AP Electronics Module via the SVI II AP Terminal Board. Refer to “Making Connections to the Terminal Board” on page 67 of this manual for instructions. Repair by Replacement Using ValVue and repair-by-replacement is the fastest method to service an SVI II AP. See the ValVue instruction manual for details regarding uploading and downloading configuration files. Upload all configuration information from the installed positioner to ValVue, then install the replacement positioner and download the configuration file into the replacement unit. Run STOPS, and autoTUNE, and the repair is complete. The positioner that was removed can be refurbished and reused. NOTE Substitution of components can void safety approvals. Internal Diagnostics FAILSAFE Mode The SVI II AP performs internal self-diagnostics and hardware checks. When ValVue or HART Handheld or the local display indicates that there are error messages write them down for troubleshooting. Several of the internal diagnostics tests puts the SVI II AP into FAILSAFE mode if the errors continue for a preset time. When the SVI II AP goes into FAILSAFE, the valve is driven to its Failsafe position. It remains in that position until a technician clears the cause of the error and resets the instrument. Reset is performed in two ways: or Connect a HART modem and ValVue, and then click the RESET button. Turn the power off and on. To prevent the valve from moving after reset, put the controller in manual, and set the valve position setpoint to the failsafe position 0% if ATO, 100% if ATC. You can set a special case of FAILSAFE. You can set a Position Error Band and a Position Error Time 2 that forces the valve to its failsafe position if the position error exceeds the band for a time longer than time 2. This can be used on critical loops to force the process to trip if the positioner is unable to control the valve. 144
Upgrading Firmware Operation and Maintenance Upgrading Firmware The SVI II AP is equipped with a nonvolatile re-writable Flash Memory for program storage. The firmware can be updated as improvements and advances are made in the embedded programs that operate the SVI II AP. Firmware improvements for the SVI II AP can be obtained by contacting the factory. Tools Required HART modem IBM PC with Windows XP or later, 16 MB RAM ValVue (provided with software upgrade on CD-ROM) Installing Firmware Upgrade It is recommended that the configuration is uploaded and saved prior to the installation procedure. Follow the ValVue instructions to save the old configuration. Follow the detailed instructions included with the software update. To check the firmware version cycle the power off, then on, to perform a cold start. The display shows software version in upper right corner. When maintenance is complete reinstall the positioner and perform the checkout procedure detailed in “Installation and Set Up” on page 23. Consult the factory for firmware upgrade services. ValVue is the recommended tool for complete re-configuration. See “Configuration and Calibration Using Pushbuttons” on page 93. 145
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GE Masoneilan * Products SVI * II
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SVI II AP Instruction Manual Docume
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Connecting the Tubing and Air Suppl
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9: Operation and Maintenance ......
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SVI II AP Instruction Manual Figure
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Tables 1 SVI II AP Installation Ste
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Safety Information 1 This section p
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SVI II AP Product Safety WARNING Be
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Introduction 2 The SVI II AP (Smart
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Operational Overview Introduction A
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Available Options Introduction Avai
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Installation and Set Up 3 Overview
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SVI II AP Dimensions and Weights In
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SVI II AP Dimensions and Weights In
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Installation Notes Installation and
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Filter Regulator and Tubing Install
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Required Tools Installation and Set
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Rotary - 90° Installation and Set
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Mounting the SVI II AP on a Install
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Dismantling the SVI II AP from Inst
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Installing the SVI II AP for Double
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Installing the SVI II AP Remote Ins
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Remote Position Sensor Mounting Ins
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Reciprocating Valves: Remote Instal
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Configuring the SVI II AP for Insta
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Single Acting Positioner Installati
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Double Acting Positioner Installati
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Connecting the Air Supply Installat
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Check Out and Power Up 4 Overview T
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Verify Mounting and Linkage Check O
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Checking the Air Supply Check Out a
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Operational Checkout Check Out and
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Pushbutton Locks and Check Out and
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Using the Digital Interfaces 5 Over
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Pushbuttons Using the Digital Inter
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Display Menus Using the Digital Int
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Configure Menu Using the Digital In
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Configure Menu Using the Digital In
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VIEW DATA Menu Using the Digital In
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FAILSAFE Mode Using the Digital Int
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VIEW ERR Diagnostics Messages Using
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Display and Clear Error Messages Us
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ValVue Using the Digital Interfaces
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HART 6 Squawk Command Using the Dig
Page 93 and 94: Configuration and Calibration Using
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Page 97 and 98: Calibration Configuration and Calib
Page 99 and 100: Adjust Input Signal Range Configura
Page 101 and 102: Check-out with a HART Handheld Conf
Page 103 and 104: Configuring and Calibrating with Co
Page 105 and 106: Wiring an SVI II AP 7 Overview The
Page 107 and 108: SVI II AP Setups Wiring an SVI II A
Page 109 and 110: SVI II AP Setups Wiring an SVI II A
Page 111 and 112: Wire Size and Conduit Wiring an SVI
Page 113 and 114: Cabling and Interconnection Wiring
Page 115 and 116: Setting Loop Addresses for Split Wi
Page 117 and 118: Multiple Output Circuit Control Wir
Page 119 and 120: Isolators Wiring an SVI II AP Hazar
Page 121 and 122: Verify Wiring and Connections Wirin
Page 123 and 124: HART Communications with Intrinsic
Page 125 and 126: Output Channel Isolation HART Commu
Page 127 and 128: Modem and Computer Use in HART Comm
Page 129 and 130: Operation and Maintenance 9 Princip
Page 131 and 132: Output Switches Operation and Maint
Page 133 and 134: Inductive Load Operation and Mainte
Page 135 and 136: Pneumatic Module Operation and Main
Page 137 and 138: Pneumatic Module Operation and Main
Page 139 and 140: Tools Needed Operation and Maintena
Page 141 and 142: I⁄P Module Removal and Operation
Page 143: Relay Removal and Installation Oper
Page 147 and 148: Specifications and References A Phy
Page 149 and 150: Physical and Operational Table 20 I
Page 151 and 152: Physical and Operational Table 24 H
Page 153 and 154: Physical and Operational Series Ide
Page 155 and 156: Spare Parts 155
Page 157 and 158: Spare Parts Relay Spare Part Kit, S
Page 159 and 160: Air to Open and Air to Close Actuat
Page 161 and 162: Actuator Action Air to Open and Air
Page 163 and 164: Air Supply Requirements C Air Suppl
Page 165 and 166: Adjusting Speed of Response D Adjus
Page 167 and 168: Advanced Usage E Technology to Maxi
Page 169 and 170: Diagnostic Valve Tests Diagnostic V
Page 171 and 172: Glossary F Accuracy Actuator Type A
Page 173 and 174: DCS Device Description, DD Diagnost
Page 175 and 176: Hazardous Area High Flow Hot Swappa
Page 177 and 178: Padj (%) Position Compensation Damp
Page 180: GE Oil and Gas SVI II ESD SIL 3 Eme
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Masoneilan SVI II AP Installation and Maintenance ... - GE Energy

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