Masoneilan SVI II AP Installation and Maintenance ... - GE Energy

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GE Oil and Gas SVI II AP Instruction Manual Pre-Installation Issues Storage Unpacking If the SVI II AP is stored for a long duration, you must keep the housing sealed against weather, fluids, particles, and insects. To prevent damage to the SVI II AP: Use the plugs provided with shipment to plug the ¼ NPT air connections, on the positioner and on the air filter regulator set. Do not allow standing water to accumulate. Observe storage temperature requirements. Exercise care when unpacking the control valve and its mounted accessories. The SVI II AP container includes a CD-ROM with ValVue Lite, ValVue Trial Version, and manuals. Installation Steps If you experience problems that are not documented in this guide call the factory or your local representative. Sales offices are listed on the last page of this document. The steps necessary to complete the SVI II AP installation and software setup are outlined in Table 1. Table 1 SVI II AP Installation Steps Step No. Procedure Reference 1 Attach mounting bracket to the actuator. See page 31 for rotary valve and page 36 for reciprocating valve instructions. 2 Install the SVI II AP magnetic assembly (rotary valves only). 3 Assemble the SVI II AP on the bracket that is mounted to the valve actuator. See page 35 for instructions. See page 31 for rotary valve and page 36 for reciprocating valve instructions. 4 Install the Remote Position Sensor, if necessary. See page 43 for instructions. 5 Connect the pneumatic tubing to the SVI II AP. See page 54 for instructions. 6 Connect the air supply to the SVI II AP. See page 59 for instructions. 7 Connect the positioner to the HART Control Loop segment by installing the SVI II AP wiring. See page 59 for instructions. 28
Installation Notes Installation and Set Up Table 1 SVI II AP Installation Steps (Continued) Step No. Procedure Reference 8 Configure/Calibrate using LCD Pushbutton display See page 93 for instructions Configure/Calibrate using a Hart Hand Held Communicator. Configure/Calibrate using ValVue See page 101 for instructions See page 103 for instructions. WARNING Failure to adhere to the requirements listed in this manual can cause loss of life and property. WARNING Before installing, using, or carrying out any maintenance tasks associated with this instrument, READ THE INSTRUCTIONS CAREFULLY. Installation Notes The installation must comply with local and national regulations concerning the compressed air supply and SVI II AP instrument. Installation and maintenance must be performed only by qualified personnel. SVI II AP repairs beyond the scope of this manual must be performed by the factory. Area Classification, Protection Type, Temperature Class, Gas Group, and Ingress protection must conform to the data indicated on the label. Wiring and conduit must conform to all local and national codes governing the installation. Wiring must be rated for at least 85º C (185º F) or 5º C (41º F) above max ambient, whichever is greater. Approved wire seals against ingress of water and dust are required and the 1/2" NPT fittings must be sealed with tape or pipe dope in order to meet the highest level of ingress protection. 29
Page 1 and 2: GE Masoneilan * Products SVI * II
Page 3 and 4: SVI II AP Instruction Manual Docume
Page 5 and 6: Connecting the Tubing and Air Suppl
Page 7 and 8: 9: Operation and Maintenance ......
Page 9 and 10: SVI II AP Instruction Manual Figure
Page 11 and 12: Tables 1 SVI II AP Installation Ste
Page 13 and 14: Safety Information 1 This section p
Page 15 and 16: SVI II AP Product Safety WARNING Be
Page 17 and 18: Introduction 2 The SVI II AP (Smart
Page 19 and 20: Operational Overview Introduction A
Page 21 and 22: Available Options Introduction Avai
Page 23 and 24: Installation and Set Up 3 Overview
Page 25 and 26: SVI II AP Dimensions and Weights In
Page 27: SVI II AP Dimensions and Weights In
Page 31 and 32: Filter Regulator and Tubing Install
Page 33 and 34: Required Tools Installation and Set
Page 35 and 36: Rotary - 90° Installation and Set
Page 37 and 38: Mounting the SVI II AP on a Install
Page 39 and 40: Dismantling the SVI II AP from Inst
Page 41 and 42: Installing the SVI II AP for Double
Page 43 and 44: Installing the SVI II AP Remote Ins
Page 45 and 46: Remote Position Sensor Mounting Ins
Page 47 and 48: Reciprocating Valves: Remote Instal
Page 53 and 54: Configuring the SVI II AP for Insta
Page 55 and 56: Single Acting Positioner Installati
Page 57 and 58: Double Acting Positioner Installati
Page 59 and 60: Connecting the Air Supply Installat
Page 61 and 62: Check Out and Power Up 4 Overview T
Page 63 and 64: Verify Mounting and Linkage Check O
Page 65 and 66: Checking the Air Supply Check Out a
Page 67 and 68: Operational Checkout Check Out and
Page 69 and 70: Pushbutton Locks and Check Out and
Page 71 and 72: Using the Digital Interfaces 5 Over
Page 73 and 74: Pushbuttons Using the Digital Inter
Page 75 and 76: Display Menus Using the Digital Int
Page 77 and 78: Configure Menu Using the Digital In
Page 79 and 80:
Configure Menu Using the Digital In
Page 81 and 82:
VIEW DATA Menu Using the Digital In
Page 83 and 84:
FAILSAFE Mode Using the Digital Int
Page 85 and 86:
VIEW ERR Diagnostics Messages Using
Page 87 and 88:
Display and Clear Error Messages Us
Page 89 and 90:
ValVue Using the Digital Interfaces
Page 91 and 92:
HART 6 Squawk Command Using the Dig
Page 93 and 94:
Configuration and Calibration Using
Page 95 and 96:
VIEW DATA Settings Configuration an
Page 97 and 98:
Calibration Configuration and Calib
Page 99 and 100:
Adjust Input Signal Range Configura
Page 101 and 102:
Check-out with a HART Handheld Conf
Page 103 and 104:
Configuring and Calibrating with Co
Page 105 and 106:
Wiring an SVI II AP 7 Overview The
Page 107 and 108:
SVI II AP Setups Wiring an SVI II A
Page 109 and 110:
SVI II AP Setups Wiring an SVI II A
Page 111 and 112:
Wire Size and Conduit Wiring an SVI
Page 113 and 114:
Cabling and Interconnection Wiring
Page 115 and 116:
Setting Loop Addresses for Split Wi
Page 117 and 118:
Multiple Output Circuit Control Wir
Page 119 and 120:
Isolators Wiring an SVI II AP Hazar
Page 121 and 122:
Verify Wiring and Connections Wirin
Page 123 and 124:
HART Communications with Intrinsic
Page 125 and 126:
Output Channel Isolation HART Commu
Page 127 and 128:
Modem and Computer Use in HART Comm
Page 129 and 130:
Operation and Maintenance 9 Princip
Page 131 and 132:
Output Switches Operation and Maint
Page 133 and 134:
Inductive Load Operation and Mainte
Page 135 and 136:
Pneumatic Module Operation and Main
Page 137 and 138:
Pneumatic Module Operation and Main
Page 139 and 140:
Tools Needed Operation and Maintena
Page 141 and 142:
I⁄P Module Removal and Operation
Page 143 and 144:
Relay Removal and Installation Oper
Page 145 and 146:
Upgrading Firmware Operation and Ma
Page 147 and 148:
Specifications and References A Phy
Page 149 and 150:
Physical and Operational Table 20 I
Page 151 and 152:
Physical and Operational Table 24 H
Page 153 and 154:
Physical and Operational Series Ide
Page 155 and 156:
Spare Parts 155
Page 157 and 158:
Spare Parts Relay Spare Part Kit, S
Page 159 and 160:
Air to Open and Air to Close Actuat
Page 161 and 162:
Actuator Action Air to Open and Air
Page 163 and 164:
Air Supply Requirements C Air Suppl
Page 165 and 166:
Adjusting Speed of Response D Adjus
Page 167 and 168:
Advanced Usage E Technology to Maxi
Page 169 and 170:
Diagnostic Valve Tests Diagnostic V
Page 171 and 172:
Glossary F Accuracy Actuator Type A
Page 173 and 174:
DCS Device Description, DD Diagnost
Page 175 and 176:
Hazardous Area High Flow Hot Swappa
Page 177 and 178:
Padj (%) Position Compensation Damp
Page 180:
GE Oil and Gas SVI II ESD SIL 3 Eme
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Masoneilan SVI II AP Installation and Maintenance ... - GE Energy

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