Masoneilan SVI II AP Installation and Maintenance ... - GE Energy

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GE Oil and Gas SVI II AP Instruction Manual HART 6 Squawk Command....................................................................................................91 6: Configuration and Calibration Using Pushbuttons ..................................................................93 Configuration and Calibration .................................................................................................93 Configuration with Pushbutton Display ...................................................................................93 Viewing Configuration Data ..............................................................................................94 VIEW DATA Settings ........................................................................................................95 Calibration...............................................................................................................................97 Calibrating the SVI II AP Unit Using Pushbuttons.............................................................97 Correct for Over Travel .....................................................................................................98 Adjust Input Signal Range ................................................................................................99 Check-out with a HART Handheld Communicator................................................................101 Configuring and Calibrating with ValVue ..............................................................................103 Installation of Cover ..............................................................................................................103 7: Wiring an SVI II AP ................................................................................................................105 Overview...............................................................................................................................105 System Connections.............................................................................................................105 Wiring Guidelines..................................................................................................................106 SVI II AP Setups .............................................................................................................107 Grounding Practices .......................................................................................................110 Compliance Voltage in Single Drop Current Mode .........................................................110 Wire Size and Conduit ....................................................................................................111 HART Physical Layer Compliance of the Control System ....................................................112 Impedance Constraints ...................................................................................................112 Noise Constraints............................................................................................................112 Cabling and Interconnection Requirements....................................................................113 Capacitance vs. Length of Cable for HART ....................................................................113 HART Filter Required for Certain Control System Output Circuits .................................113 Split Range Applications.......................................................................................................114 Setting Loop Addresses for Split Range Systems ..........................................................115 Multiple Output Circuit Control System ...........................................................................116 Isolators ..........................................................................................................................118 Supplemental Power Supply...........................................................................................120 Verify Wiring and Connections........................................................................................120 Required Practices for Explosion Proof Installations ............................................................122 Clarification of Terminology ............................................................................................122 Recommended Practice for Severe or Humid Environments .........................................122 8: HART Communications with Intrinsic Safety .........................................................................123 Overview...............................................................................................................................123 HART Barrier Compliance ....................................................................................................124 Output Channel Isolation ......................................................................................................125 HART Filter Requirements....................................................................................................125 Modem and Computer Use in Intrinsically Safe Circuits.......................................................127 MACTek Intrinsically Safe modem, Model 010005 ........................................................127 MACTek Warning ...........................................................................................................127 Use of Handheld Communicators In Intrinsically Safe Circuits.......................................127 6
9: Operation and Maintenance .................................................................................................. 129 Principle of Operation .......................................................................................................... 129 Physical and Operational Description .................................................................................. 130 Electronics Module......................................................................................................... 130 Output Switches............................................................................................................. 131 Inductive Load................................................................................................................ 133 Load Specifications........................................................................................................ 134 Checking Switch Operation............................................................................................ 134 Pneumatic Module ......................................................................................................... 135 Optional Display and Pushbuttons ................................................................................. 138 SVI II AP Maintenance and Repair ...................................................................................... 138 Repair............................................................................................................................. 138 Tools Needed................................................................................................................. 139 Display Cover Removal and Installation ........................................................................ 139 I⁄P Module Removal and Installation .............................................................................. 141 Relay Removal and Installation...................................................................................... 143 Adjusting I/P Zero........................................................................................................... 143 Connecting Components to the Electronics Module ...................................................... 144 Repair by Replacement ....................................................................................................... 144 Internal Diagnostics ............................................................................................................. 144 FAILSAFE Mode ........................................................................................................... 144 Upgrading Firmware ............................................................................................................ 145 Tools Required............................................................................................................... 145 Installing Firmware Upgrade .......................................................................................... 145 A: Specifications and References ............................................................................................. 147 Physical and Operational Specifications.............................................................................. 147 Spare Parts .......................................................................................................................... 154 B: Air to Open and Air to Close Actuators ................................................................................. 159 Actuator Action..................................................................................................................... 159 C: Air Supply Requirements ...................................................................................................... 163 Air Supply Requirements ..................................................................................................... 163 D: Adjusting Speed of Response .............................................................................................. 165 Adjusting Speed of Response.............................................................................................. 165 E: Advanced Usage .................................................................................................................. 167 Technology to Maximize Savings and Process Performance.............................................. 167 Tight Shutoff Application to Protect from Seat Erosion .................................................. 167 Tight Shutoff Application to High Pressure Liquid Letdown Valve Trim ......................... 167 Using ValVue Diagnostics.................................................................................................... 168 Continuous Diagnostics ................................................................................................. 168 Monitoring a Valve Bellows Seal.................................................................................... 168 Critical Service, Cavitation Control Trim ........................................................................ 168 Diagnostic Valve Tests................................................................................................... 169 F: Glossary ................................................................................................................................ 171 7
Page 1 and 2: GE Masoneilan * Products SVI * II
Page 3 and 4: SVI II AP Instruction Manual Docume
Page 5: Connecting the Tubing and Air Suppl
Page 9 and 10: SVI II AP Instruction Manual Figure
Page 11 and 12: Tables 1 SVI II AP Installation Ste
Page 13 and 14: Safety Information 1 This section p
Page 15 and 16: SVI II AP Product Safety WARNING Be
Page 17 and 18: Introduction 2 The SVI II AP (Smart
Page 19 and 20: Operational Overview Introduction A
Page 21 and 22: Available Options Introduction Avai
Page 23 and 24: Installation and Set Up 3 Overview
Page 25 and 26: SVI II AP Dimensions and Weights In
Page 27 and 28: SVI II AP Dimensions and Weights In
Page 29 and 30: Installation Notes Installation and
Page 31 and 32: Filter Regulator and Tubing Install
Page 33 and 34: Required Tools Installation and Set
Page 35 and 36: Rotary - 90° Installation and Set
Page 37 and 38: Mounting the SVI II AP on a Install
Page 39 and 40: Dismantling the SVI II AP from Inst
Page 41 and 42: Installing the SVI II AP for Double
Page 43 and 44: Installing the SVI II AP Remote Ins
Page 45 and 46: Remote Position Sensor Mounting Ins
Page 47 and 48: Reciprocating Valves: Remote Instal
Page 53 and 54: Configuring the SVI II AP for Insta
Page 55 and 56: Single Acting Positioner Installati
Page 57 and 58:
Double Acting Positioner Installati
Page 59 and 60:
Connecting the Air Supply Installat
Page 61 and 62:
Check Out and Power Up 4 Overview T
Page 63 and 64:
Verify Mounting and Linkage Check O
Page 65 and 66:
Checking the Air Supply Check Out a
Page 67 and 68:
Operational Checkout Check Out and
Page 69 and 70:
Pushbutton Locks and Check Out and
Page 71 and 72:
Using the Digital Interfaces 5 Over
Page 73 and 74:
Pushbuttons Using the Digital Inter
Page 75 and 76:
Display Menus Using the Digital Int
Page 77 and 78:
Configure Menu Using the Digital In
Page 79 and 80:
Configure Menu Using the Digital In
Page 81 and 82:
VIEW DATA Menu Using the Digital In
Page 83 and 84:
FAILSAFE Mode Using the Digital Int
Page 85 and 86:
VIEW ERR Diagnostics Messages Using
Page 87 and 88:
Display and Clear Error Messages Us
Page 89 and 90:
ValVue Using the Digital Interfaces
Page 91 and 92:
HART 6 Squawk Command Using the Dig
Page 93 and 94:
Configuration and Calibration Using
Page 95 and 96:
VIEW DATA Settings Configuration an
Page 97 and 98:
Calibration Configuration and Calib
Page 99 and 100:
Adjust Input Signal Range Configura
Page 101 and 102:
Check-out with a HART Handheld Conf
Page 103 and 104:
Configuring and Calibrating with Co
Page 105 and 106:
Wiring an SVI II AP 7 Overview The
Page 107 and 108:
SVI II AP Setups Wiring an SVI II A
Page 109 and 110:
SVI II AP Setups Wiring an SVI II A
Page 111 and 112:
Wire Size and Conduit Wiring an SVI
Page 113 and 114:
Cabling and Interconnection Wiring
Page 115 and 116:
Setting Loop Addresses for Split Wi
Page 117 and 118:
Multiple Output Circuit Control Wir
Page 119 and 120:
Isolators Wiring an SVI II AP Hazar
Page 121 and 122:
Verify Wiring and Connections Wirin
Page 123 and 124:
HART Communications with Intrinsic
Page 125 and 126:
Output Channel Isolation HART Commu
Page 127 and 128:
Modem and Computer Use in HART Comm
Page 129 and 130:
Operation and Maintenance 9 Princip
Page 131 and 132:
Output Switches Operation and Maint
Page 133 and 134:
Inductive Load Operation and Mainte
Page 135 and 136:
Pneumatic Module Operation and Main
Page 137 and 138:
Pneumatic Module Operation and Main
Page 139 and 140:
Tools Needed Operation and Maintena
Page 141 and 142:
I⁄P Module Removal and Operation
Page 143 and 144:
Relay Removal and Installation Oper
Page 145 and 146:
Upgrading Firmware Operation and Ma
Page 147 and 148:
Specifications and References A Phy
Page 149 and 150:
Physical and Operational Table 20 I
Page 151 and 152:
Physical and Operational Table 24 H
Page 153 and 154:
Physical and Operational Series Ide
Page 155 and 156:
Spare Parts 155
Page 157 and 158:
Spare Parts Relay Spare Part Kit, S
Page 159 and 160:
Air to Open and Air to Close Actuat
Page 161 and 162:
Actuator Action Air to Open and Air
Page 163 and 164:
Air Supply Requirements C Air Suppl
Page 165 and 166:
Adjusting Speed of Response D Adjus
Page 167 and 168:
Advanced Usage E Technology to Maxi
Page 169 and 170:
Diagnostic Valve Tests Diagnostic V
Page 171 and 172:
Glossary F Accuracy Actuator Type A
Page 173 and 174:
DCS Device Description, DD Diagnost
Page 175 and 176:
Hazardous Area High Flow Hot Swappa
Page 177 and 178:
Padj (%) Position Compensation Damp
Page 180:
GE Oil and Gas SVI II ESD SIL 3 Eme
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Masoneilan SVI II AP Installation and Maintenance ... - GE Energy

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