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Proceedings of SerbiaTrib '13

Proceedings of SerbiaTrib '13

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within thermal treatment <strong>of</strong> the composites.The presence <strong>of</strong> micro-cracks negativelyaffected corrosion resistance <strong>of</strong> thermallytreated ZA27/SiC p composites.SiC particles were not involved in corrosionprocesses because <strong>of</strong> their inherent chemicalstability. However, these particles haveinfluenced corrosion behavior <strong>of</strong> ZA27/SiC pcomposites. The continuity <strong>of</strong> boundarysurfaces matrix/particle is disturbed in theclusters <strong>of</strong> SiC particles. On these placesmicro-pores and micro-cracks can be formed.Due to the retention <strong>of</strong> sodium-chloridesolution in these places, local progress <strong>of</strong>corrosion in depth <strong>of</strong> the composite matrix wasnoticed, as it was mentioned before.Figure 3. Corrosion products <strong>of</strong> the <strong>of</strong> thermally treatedZA27/3wt.%SiC p composite after 30-day exposure in3.5 wt.% NaCl (SEM): a) surface appearance, b) detail.During exposure in the sodium-chloridesolution, corrosion products were formed onthe surface <strong>of</strong> the composite samples. Spongy,white deposits <strong>of</strong> the corrosion products,mostly in the form <strong>of</strong> rosettes, are shown inFigure 3a, b.Microstructural examinations <strong>of</strong> thermallytreated ZA27/SiC p composites, after exposurein the sodium-chloride solution, made itpossible to gain some insight into the influence<strong>of</strong> corrosion processes on the structure <strong>of</strong> thesecomposite materials. It was found thatcorrosion started in places <strong>of</strong> mechanicaldamage, voids, inclusions. Corrosion processeshave occurred mainly in the composite base,although in pores and micro-cracks, the localprogress <strong>of</strong> corrosion in depth <strong>of</strong> thecomposites was noticed. Corrosion processesdid not influence SiC particles.Results <strong>of</strong> the microstructural examinations,after exposure <strong>of</strong> thermally treated ZA27/SiC pcomposites in the sodium-chloride solution, arein accordance with results obtained during theimmersion test.3.2 Corrosion rate <strong>of</strong> thermally treatedZA27/SiC p compositesAfter finishing <strong>of</strong> exposure in the NaClsolution, corrosion products were removedfrom the surface <strong>of</strong> ZA27/SiC p compositesamples by chemical procedure [25]. It wasfound that corrosion attack was mostlyuniform, while corrosion processes took placepredominantly on the composite surface. Theaverage value <strong>of</strong> corrosion rate CR [mm/year]was calculated based on the mass loss <strong>of</strong>composite samples during the immersion test.The results are presented in Figure 4.For the purpose <strong>of</strong> comparison, results <strong>of</strong> theimmersion test for thermally treated ZA27alloys (as-cast and thixocast) [21, 23] are alsopresented in Figure 4. It can be seen thatcorrosion rates <strong>of</strong> the composites are higherthan those <strong>of</strong> both ZA27 alloys (as-cast andthixocast).Corrosion resistance <strong>of</strong> the compositematrix (thermally treated thixocast ZA27 alloy)is higher than that <strong>of</strong> thermally treatedcomposites.Corrosion rate (mm/year)0.300.250.200.150.100.050.00ZA27 cast ZA27 thixo K1 K2 K3MaterialFigure 4. Corrosion rate <strong>of</strong> thermally treated ZA27alloys and ZA27/SiC p composites after 30-day exposurein 3.5 wt.% NaCl. K1 - ZA27/1wt.%SiC p , K2 -ZA27/3wt.%SiC p , K3 - ZA27/5wt.%SiC p .Corrosion rate <strong>of</strong> thermally treatedZA27/SiC p composites increases with increasein content <strong>of</strong> SiC particles, because <strong>of</strong> increase110 13 th International Conference on Tribology – Serbiatrib’13

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