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Proceedings of SerbiaTrib '13

Proceedings of SerbiaTrib '13

Proceedings of SerbiaTrib '13

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area <strong>of</strong> thecylinders. This ratio usually rangesbetween 1:10 and 1:25 and is a constant. To changethe value <strong>of</strong> water w pressure, it is necessary tochange the oil pressure inn the hydraulic system.Figure 1. The system components <strong>of</strong> abrasive water jet cutting machine [3]In order to get a jet <strong>of</strong> water, whose pressure isapproximately constant,the most commonly duplexreciprocating pump- intensifier (DRP) is used. Thisis actually a complex cylinder which is double-joined with the back towards each other. Whenn theacting pump, with two high pressure cylinders,first cylinder completee stroke, piston rod movesback and compresses the water in the secondcylinder.218Figure 2. Fluctuations <strong>of</strong> pressure during machiningwith abrasive water jet [4][These cycles are repeated successively. Becausethe water can be compressed 12% under thepressure <strong>of</strong> 400 MPa, the initial stage <strong>of</strong> the pistontravel is used to compress the water [4]. Water isnot delivered into the system until the waterpressure reaches the set value. Therefore, theactions <strong>of</strong> draining water and absorbing water arediscontinuous, and thepressure is fluctuant. Toneutralize the pressure p fluctuations, it is necessaryto install an accumulator behind the intensifier.Figure 2 is a diagram which shows the pressureefluctuations in a conventionall intensifier and the phase-shifted intensifierr cylinders.3. ABRASIVEE WATER JET GENERATEDSURFACEAbrasive water w jet generated surface has acharacteristic appearance and is shown in Figure 3.Curved lines, showing s thee movement <strong>of</strong> abrasivewater jet through the workpiece material, can beobserved in the Figure 3. The topography <strong>of</strong> themachined surface and thee appearancee <strong>of</strong> curvedlines are the most importantmacroscopic properties<strong>of</strong> the surface machined with abrasive water jet.Based on the analysis a <strong>of</strong> these two characteristicsscanresult in significant informationn about themachining process.Roughness <strong>of</strong> the surface machined withabrasive water jet increases with increasing depth<strong>of</strong> cut [5]. Surfaces machined with abrasive waterjet are divided into two areas, fine machining zone(theupper zone) and roughh zone (the lower l zone).Irregularities that occur inn the upper zone <strong>of</strong> themachined surface are considered as microscopiccirregularities and are in the domain <strong>of</strong>f roughness.Irregularities that occur inn the lower zone <strong>of</strong> themachined surface have macroscopicdimensions.These irregularities are in the domain <strong>of</strong> wavinesssin conventionall machining.13 th International Conference C onn Tribology – Serbiatrib’13

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