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Proceedings of SerbiaTrib '13

Proceedings of SerbiaTrib '13

Proceedings of SerbiaTrib '13

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Serbian TribologySocietySERBIATRIB ‘1313 th International Conference onTribologyKragujevac, Serbia, 15 – 17 May 2013Faculty <strong>of</strong> Engineeringin KragujevacEQUILIBRIUM STATE FORMATION FEATURES OFSURFACE LAYERS OF MACHINE PARTSVyacheslav F. Bezjazychnyj, Alexander N. SutyaginFederal State-Financed Educational Institution <strong>of</strong> High Pr<strong>of</strong>essional Education “P. A. Solovyov Rybinsk State AviationTechnical University”, Rybinsk, Yaroslavl region, Russian Federation,e-mail: technology@rgata.ruAbstract: The article describes the problem <strong>of</strong> forming the equilibrium state <strong>of</strong> surface layer <strong>of</strong> friction units.The possibility <strong>of</strong> taking into account the parameters <strong>of</strong> the lubricant in the mathematical model <strong>of</strong> therelationship <strong>of</strong> the wear rate with the equilibrium parameters <strong>of</strong> surface layer <strong>of</strong> parts is considered.Possibility <strong>of</strong> technological support equilibrium parameters <strong>of</strong> surface layer <strong>of</strong> machine parts is discussed.Keywords: friction, wear rate, surface layer, machining, quality parameters, equilibrium state.1. INTRODUCTIONPractice <strong>of</strong> exploitation <strong>of</strong> machines andmechanisms shows that one <strong>of</strong> the major causes <strong>of</strong>failures <strong>of</strong> various kinds <strong>of</strong> equipment is thedestruction <strong>of</strong> its parts or wear. Destruction andwear usually begins with working surfaces, so thestate <strong>of</strong> the last <strong>of</strong>ten becomes the dominant factorin determining the reliability and durability <strong>of</strong>manufactured equipment.Study the wear <strong>of</strong> machine parts friction unitsindicate that the transition to the normal process <strong>of</strong>wear most <strong>of</strong> them are directed to change theirinitial geometry.During the break-in such quality parameters <strong>of</strong>machine parts undergo significant changes aspr<strong>of</strong>ile deviation, waviness, roughness <strong>of</strong> theirsurfaces, as well as the physical and mechanicalcharacteristics <strong>of</strong> the surface layer. If time and thewear are large enough, the stable steady state isreached tribosystem when the geometry <strong>of</strong> partssurfaces becomes conformal.2. THE STUDIED PHYSICAL MODELResearch the wear can provide a theoreticaljustification <strong>of</strong> the possibility <strong>of</strong> existence <strong>of</strong> stablereproducing geometric shapes <strong>of</strong> surfaces and theirphysical and mechanical properties in wear processin the given conditions <strong>of</strong> relative motion andloading.This rationale is based on the fundamentalprinciples <strong>of</strong> thermodynamics <strong>of</strong> dissipativesystems, which tribosystem are.Such systems can exchange with other systemsand the environment energy and mass (eg, massworn out particles), so stationary statescharacterized by a constant gradient <strong>of</strong> entropy canoccurΔS = S° – S = const, (1)where S°– entropy <strong>of</strong> the equilibrium state <strong>of</strong> thesystem; S – instantaneous entropy <strong>of</strong> the system.In the steady state, all the processes <strong>of</strong> heat andmass transfer are independent <strong>of</strong> time, asdetermined by the configuration <strong>of</strong> the system onlyin general terms and conditions on its borders.Tribosystem exhibit properties <strong>of</strong> selforganizationconsist <strong>of</strong> to consistently reproducethe macroscopic space-time structures that can existonly through the exchange <strong>of</strong> flows <strong>of</strong> energy(matter).Under self-limitation created by nature, astribosystem located on the border <strong>of</strong> artificialdevices and natural systems, and the selforganizationcan arise from a chaotic state, that is,the initial conditions do not matter, and therunning-in period, <strong>of</strong> course, increases anddecreases life <strong>of</strong> the friction units.The equilibrium state <strong>of</strong> the surface isdetermined by the minimum <strong>of</strong> its free energy,which may differ from the minimum <strong>of</strong> surface,13 th International Conference on Tribology – Serbiatrib’13 195

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