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02 - BTI - We know your business

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WWW.<strong>BTI</strong>-GrOuP.COM<br />

<strong>02</strong><br />

Drilling procedure<br />

The material determines the drilling procedure:<br />

g Solid building materials (high strength)<br />

Rotational and impact drilling<br />

g Cavity materials, light materials, boards<br />

Rotational drilling<br />

Assembly instructions<br />

Create the drill hole<br />

To ensure perfect functioning of the dowel system,<br />

the stipulated bit diameter and drill depths must be<br />

observed. Used, undersized bits impair functionality<br />

and cause more assembly work that normally is not<br />

financially viable.<br />

Cleaning the borehole<br />

Although often avoided, cleaning the borehole of bore<br />

dust plays a decisive role Remains of bore dust have the<br />

effect of a dirt layer between the dowel and the wall of<br />

the borehole and considerably reduce the functionality.<br />

Modern aids such as our assembly accessories program<br />

facilitate this work.<br />

�����<br />

Technical information on dowel and anchor technique<br />

Introduction<br />

A range of influencing factors are to be taken into<br />

account for the correct selection and dimensioning<br />

of dowel anchoring. Engineering planning requires<br />

substantial <strong>know</strong>ledge and a whole range of basic<br />

information. Here, we want to provide a short overview<br />

for all those that work in acquisition, dispatch, storage<br />

and assembly of dowels. The following pages should<br />

facilitate <strong>your</strong> choice in the future.<br />

Material<br />

The first question that a craftsman asks before<br />

assembly is “what is the underground?”. As varied as<br />

materials are, so varied are also the demands made of<br />

dowels and anchor.<br />

Here is a small survey of the normal materials.<br />

Examples Properties Requirement of dowel<br />

Solid materials Concrete, solid brick, natural stone, Often high resilience, Very suitable for fixings,<br />

lime sand solid stone tight packing, no cavities as high splay forces and<br />

low fixing depths are<br />

possible<br />

Cavitous Light top-hole brick, lime sand Various sizes of cav ty, various Long splay parts or mold-<br />

materials perforated brick, cavity blocks made high compressive strength flush dowels required.<br />

of light concrete Here the replacement with glue<br />

mass often helps<br />

Light materials Cavitous concrete (gas concrete), Low compressive strength, Long splay parts or positively<br />

light concrete solid stone, many pores gripped dowels<br />

gypsum boards, perhaps hard foam<br />

Boards Gypsum boards, hardmasonite boards, Often low rigidity, Positively gripped dowels,<br />

chipboards, wood wool light very low anchoring depths that anchors behind the board<br />

construction boards<br />

Common materials (from left to right):<br />

Gas concrete (gas concrete) G, granite (natural stone),<br />

Solid brick Mz, light top-hole brick LHLz, lime sand<br />

perforated brick KSL (as brick and cavity block), light<br />

concrete cavity block Hbl, light concrete solid brickV,<br />

lime sand solid brick KSV, gypsum carton, concrete B,<br />

in the background: expanded plastic slab<br />

Applying the stipulated torque<br />

There are stipulated tightening torques for every anchor;<br />

these torques ensure ideal functioning of the anchor. A<br />

tightening torque that is too high overloads threading<br />

and increases the splay pressure on the underground<br />

unnecessarily. Consequences: incorrect assembly and<br />

safety risks.<br />

Abbreviation for torque: M D<br />

Why take border and axle distances<br />

into account?<br />

If the distance between dowels is too small so that the<br />

load pins overlay, the underground surface that can<br />

accept loads is reduced. Minimum distances must<br />

therefore be observed.<br />

In case of newer-generation dowel approvals, reduction<br />

factors for the approved loads were introduced for<br />

reduced axle distances.<br />

Select dowel with sufficient clamping area<br />

(usable length)<br />

<strong>BTI</strong> offers a broad selection of clamping areas for all<br />

dowel systems. Dowels with a short clamping area<br />

reduce the anchoring depth and thereby the load<br />

capacity of the underground. If the clamping area is not<br />

fully required then the borehole must be bored deeper by<br />

the respective measure.<br />

Assembly techniques<br />

Pre-plugging assembly<br />

Before mounting the component to be fixed, the dowel is<br />

set flush to the surface of the underground.<br />

Drill depth: dowel setting depth+ 1 cm + any plaster<br />

depth<br />

Examples: Markant B, brass expansion dowel IMD,<br />

cavity dowel GDK, concrete anchor E<br />

push-through assembly<br />

Here, the borehole must be made right through the part<br />

to be fixed. The dowel is then plugged in.<br />

Important: Consider the thickness of the part when<br />

selecting the dowel.<br />

Drill depth: dowel setting depth+ 1 cm + any plaster<br />

depth + thickness of part<br />

Example: anchor pin T-DN, insulation board holder DPH,<br />

Simplex anchor <strong>BTI</strong>-SA<br />

Spacing assembly<br />

The part is assembled at a determined distance to the<br />

surface of the underground at the projecting pin. The<br />

dowel is also bend-stressed.<br />

Pre-plug<br />

assembly<br />

Plug through<br />

assembly<br />

Spacing<br />

assembly<br />

1006

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