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02 - BTI - We know your business

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1006<br />

Selection of profile rails<br />

A simple beam with a single<br />

load of F kN in the midspan<br />

as well as a single beam<br />

with three identical loads<br />

have been taken as the<br />

basis for the stipulated data.<br />

Each bearing is comprised<br />

of a fixed bearing and a<br />

movable bearing. The values<br />

do not apply to suspensions<br />

using threaded rods. In case<br />

of the indicated maximum<br />

span L mm, material class<br />

2 is considered with a yield<br />

strength Re or Rp0,2 280<br />

MPa, a total load factor of v.<br />

1.50, an E-module 190,000<br />

MPa as well as a maximum<br />

bending of f perm. = L/200.<br />

In single cases, a visual<br />

check should be made to<br />

ensure that the indicated<br />

bending is acceptable!<br />

The double-profile rails are<br />

bonded into single rails by<br />

adhesive bond using pressure<br />

resistance welding.<br />

The permissible load of a<br />

welding point is 10.7 kN at a<br />

load factor of 150 %.<br />

The welding point sequence<br />

– starting at 20 mm – is<br />

105 mm.<br />

If several uneven single<br />

loads are applied to a simple<br />

beam (traverse) at different<br />

distances, then these can be<br />

added together and roughly<br />

considered as the mean<br />

single load.<br />

If more than three<br />

approximately identical<br />

single loads are applied to<br />

a simple beam in roughly<br />

the same distances, then a<br />

weight distribution for three<br />

identical single loads 1/3 F<br />

at 4 identical distances1/4 L<br />

from the total load F can be<br />

assumed.<br />

�����<br />

Overview of profile rails<br />

35/20/0,8 35/35/1,0 45/26/1,5 45/40/2,0<br />

Material DIN EN 10<strong>02</strong>5/10147/10142<br />

Hot-tip galvanized (fsv) -- -- -- -continuous<br />

sheet galvanising/toothed (fbv)/(gz) S250GD-Z150-N-A S250GD-Z275-N-A S250GD-Z275-N-A/gz<br />

Material thickness t mm 0.8 1 1.5 2.0<br />

Delivery length L 2.0 2 6.0 6.0<br />

<strong>We</strong>ight fbv/fsv G kg/m 0.65 0,9 1.2 2.0<br />

Perforations Slit width mm 22 22 22 22<br />

Dia. Oblong hole/extension x length mm 8.5 /_x 15 10.5 /_x 38.5 13 / 18 x 45 13 / 18 x 45<br />

Dia. Pritchel hole mm 8.5 + 10.5 8.5 + 10.5 18 18<br />

Raster dimension mm 25 25 105 105<br />

Cross-sectional values y-axis:<br />

centroidal distance ey1 cm 0.97 1.68 1.46 2.08<br />

ey2 cm 1.03 1.82 1.14 1.92<br />

cross section of profile A cm2 0.76 1.06 1.50 2.55<br />

Moment of inertia ly cm4 0.40 1.87 1.37 5.24<br />

Stress moment Wy1 cm3 0.41 1.10 1.08 2.73<br />

Wy2 cm3 0.39 1.03 1.03 2.52<br />

Radius of gyration iy cm 0.72 1.33 0.95 1.43<br />

Cross-sectional values z-axis:<br />

centroidal distance ez cm 1.75 1.75 2.25 2.25<br />

Moment of inertia lz cm4 1.57 2.27 5.09 9.25<br />

Stress moment Wz cm3 0.91 1.28 2.26 4.11<br />

Radius of gyration iz cm 1.43 1.47 1.84 1.90<br />

Deformation Span max. load max. load max. load max. load<br />

fmax = fper. L F F F F<br />

mm mm kN kN kN kN<br />

1.3 250 9.853 26.283 25.805 65.229<br />

2.5 500 2.328 6.571 6.451 16.307<br />

3.8 750 0.685 2.920 2.357 7.248<br />

5.0 1000 0.285 1.355 0.988 3.803<br />

6.3 1250 0.143 0.690 0.500 1.937<br />

7.5 1500 0.080 0.395 0.284 1.113<br />

8.8 1750 0.048 0.246 0.175 0.693<br />

10.0 2000 0.030 0.162 0.113 0.458<br />

11.3 2250 0.019 0.111 0.076 0.316<br />

12.5 2500 0.012 0.078 0.052 0.225<br />

13.8 2750 0.008 0.057 0.036 0.164<br />

15.0 3000 0.004 0.042 0.<strong>02</strong>5 0.122<br />

16.3 3250 0.0<strong>02</strong> 0.031 0.017 0.091<br />

17.5 3500 0.<strong>02</strong>3 0.011 0.069<br />

18.8 3750 0.017 0.007 0.052<br />

20.0 4000 0.012 0.004 0.040<br />

21.3 4250 0.009 0.001 0.030<br />

22.5 4500 0.006 0.<strong>02</strong>2<br />

23.8 4750 0.004 0.016<br />

25.0 5000 0.0<strong>02</strong> 0.011<br />

26.3 5250 0.006<br />

27.5 5500 0.003<br />

28.8 5750<br />

30.0 6000<br />

Deformation Span max. load max. load max. load max. load<br />

fmax = fper. L F F F F<br />

mm mm kN kN kN kN<br />

1.3 250 1.230 3.290 3.230 8.150<br />

2.5 500 0.620 1.640 1.610 4.080<br />

3.8 750 0.320 1.100 1.080 2.720<br />

5.0 1000 0.180 0.749 0.610 2.041<br />

6.3 1250 0.550 0.400 1.530<br />

7.5 1500 0.380 0.280 1.060<br />

8.8 1750 0.280 0.780<br />

10.0 2000 0.600<br />

11.3 2250 0.470<br />

12.5 2500 0.380<br />

13.8 2750 0.320<br />

15.0 3000 0.270<br />

16.3 3250<br />

17.5 3500<br />

18.8 3750<br />

20.0 4000<br />

21.3 4250<br />

22.5 4500<br />

23.8 4750<br />

25.0 5000<br />

26.3 5250<br />

27.5 5500<br />

28.8 5750<br />

30.0 6000<br />

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