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Design and Simulation of Two Stroke Engines

Design and Simulation of Two Stroke Engines

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Chapter 3 - Scavenging the <strong>Two</strong>-<strong>Stroke</strong> Engine<br />

deflection ratio, Cx; the blowdown, exhaust <strong>and</strong> transfer port time areas <strong>of</strong> those ports (vide<br />

Sec. 6.1); the deflector side clearance, rCy-rd, <strong>and</strong> the deflector radius, rj; the clearance volume<br />

(cm 3 ) <strong>and</strong> the chamber height above the piston at tdc; the heights, hj, hx <strong>and</strong> hs, <strong>of</strong> the<br />

deflector, the exhaust ports <strong>and</strong> transfer ports, respectively; the areas, Axp <strong>and</strong> Asp, <strong>of</strong> the<br />

exhaust ports <strong>and</strong> transfer ports, respectively.<br />

A change <strong>of</strong> data is invited by the programmer for any or all <strong>of</strong> the input data, as is their<br />

recomputation. The code for the data change is the name <strong>of</strong> that input data parameter. A<br />

printout <strong>of</strong> the entire screen display is available, which is drawn to scale from the input <strong>and</strong><br />

output data. The design process is aided by the computer program immediately drawing the<br />

sketch <strong>of</strong> the piston <strong>and</strong> the porting to scale on the computer screen as a function <strong>of</strong> the input<br />

data.<br />

As a supplement to the general discussion on unconventional cross scavenging in Sec.<br />

3.5.3, in Fig. 3.34(a) the breadth <strong>of</strong> the deflector at 24 mm for a bore <strong>of</strong> 48 mm means that the<br />

piston can be cast with some 6 or 7 mm thick walls all over the crown without encouraging the<br />

thick, solid deflector which accompanies the design <strong>of</strong> the piston in conventional cross scavenging.<br />

The availability <strong>of</strong> a more compact combustion chamber is also evident, albeit with<br />

some complexity in the design <strong>of</strong> the cylinder head spigoted into the cylinder bore. The lack<br />

<strong>of</strong> the scavenge leakage path to the exhaust port, <strong>of</strong> dimension xc, is also to be observed. Just<br />

as important is the fact that this design will scavenge well at high bore-stroke ratios as the<br />

scavenge characteristic called GPBDEF in Figs. 3.12 <strong>and</strong> 3.13 is for an engine with a borestroke<br />

ratio greater than 1.3.<br />

3.5.4 QUB-type cross scavenging<br />

A preliminary discussion <strong>of</strong> this type <strong>of</strong> scavenging was made in Sec. 1.2.2 <strong>and</strong> shown in<br />

Fig. 1.4. It is clear that the radial disposition <strong>of</strong> the transfer ports will raise the port width<br />

ratio, Cpb, <strong>and</strong> the value for such designs is usually about 1.0. While one can use the straightin<br />

port arrangement, it has been demonstrated that the scavenging <strong>of</strong> such a design is actually<br />

worse than conventional cross scavenging [1.10]. There are further, unpublished, engine tests<br />

from QUB which would substantiate that statement. The radial arrangement <strong>of</strong> scavenge ports<br />

has been shown [1.10] to have excellent scavenging characteristics by comparison with good<br />

quality loop scavenging <strong>and</strong> uniflow scavenging, as demonstrated in Figs. 3.12 <strong>and</strong> 3.13.<br />

The criterion used by the designer to optimize the scavenging process, prior to conducting<br />

a confirmatory test on a single-cycle test apparatus, is very similar to that followed for<br />

conventional cross scavenging. The deflection ratio, CA, calculated from Eq. 3.5.3 is still<br />

pertinent, <strong>and</strong> the determination <strong>of</strong> it, for this more complex geometry, is aided by computer<br />

program, Prog.3.3(b).<br />

3.5.4.1 The use <strong>of</strong>Prog.3.3(b), QUB CROSS PORTS<br />

The design process is best illustrated by the example shown in Fig. 3.34(b) for a 70 mm<br />

bore <strong>and</strong> stroke "square" engine. The figure shows the screen display from the program,<br />

slightly accentuated to show the deflector flow area by shading that portion <strong>of</strong> the piston<br />

crown. By requiring input values for cylinder bore, stroke, con-rod length, transfer port timing<br />

<strong>and</strong> transfer port corner radii, the program accurately calculates the total scavenge port<br />

height <strong>and</strong> area, hs <strong>and</strong> Axp, as 15.1 mm <strong>and</strong> 1062.8 mm 2 , respectively. The deflector width<br />

261

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