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Design and Simulation of Two Stroke Engines

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<strong>Design</strong> <strong>and</strong> <strong>Simulation</strong> <strong>of</strong> <strong>Two</strong>-<strong>Stroke</strong> <strong>Engines</strong><br />

More recently, <strong>and</strong> aimed specifically at the simple two-stroke engine used in mopeds,<br />

chainsaws <strong>and</strong> small motorcycles, Laimbock [7.21] presents experimental data on the effect<br />

<strong>of</strong> using the advice given in this chapter. He shows the results for a 125 cm 3 high-performance<br />

motorcycle engine when the scavenging <strong>and</strong> carburetion have been optimized <strong>and</strong> an exhaust<br />

timing edge control valve is used. For such small motorcycles there are emission control laws<br />

in Switzerl<strong>and</strong>, Austria <strong>and</strong> Taiwan. The most severe <strong>of</strong> these is in Switzerl<strong>and</strong>, where the<br />

machine must execute a driving cycle <strong>and</strong> emit no more than 8 g/km <strong>of</strong> CO, 3 g/km <strong>of</strong> HC <strong>and</strong><br />

0.1 g/km <strong>of</strong> NOx. Laimbock shows that a production 125 cm 3 motorcycle engine, which has<br />

a peak bmep <strong>of</strong> 8 bar at 9000 rpm <strong>and</strong> is clearly a high specific output power unit, has emissions<br />

on this cycle <strong>of</strong> 21.7 g/km <strong>of</strong> CO, 16.9 g/km <strong>of</strong> HC <strong>and</strong> 0.01 g/km <strong>of</strong> NOx. Clearly this<br />

motorcycle is unsuitable for sale within such regulations. By optimizing the scavenging <strong>and</strong><br />

carburetion, the same machine will have emission characteristics on the same cycle <strong>of</strong> 1.7<br />

g/km <strong>of</strong> CO, 10.4 g/km <strong>of</strong> HC <strong>and</strong> 0.03 g/km <strong>of</strong> NOx. Thus, the optimization procedures<br />

already discussed in the chapter lowered the CO <strong>and</strong> HC significantly, but raised the NOx<br />

levels. The HC level is still unacceptable from a Swiss legal st<strong>and</strong>point. By introducing an<br />

oxidation catalyst into the tuned exhaust pipe <strong>of</strong> this engine in the manner shown in Fig. 7.28,<br />

Laimbock provides experimental evidence that the peak power performance <strong>of</strong> the motorcycle<br />

is barely affected, but the emissions are dramatically reduced. In this case, where the<br />

catalyst is <strong>of</strong> the oxidizing type, the test results on the Swiss driving cycle gave emission<br />

levels <strong>of</strong> 0.8 g/km <strong>of</strong> CO, 1.9 g/km <strong>of</strong> HC <strong>and</strong> 0.02 g/km <strong>of</strong> NOx; such a machine is now well<br />

within the limits pending or proposed by many legislative bodies worldwide.<br />

As far as fuel consumption is concerned, Laimbock [7.21] shows that the original 125 cc<br />

production motorcycle on the test driving cycle had a fuel consumption level <strong>of</strong> 20.8 km/liter,<br />

the model with improved scavenging <strong>and</strong> carburetion did 29.5 km/liter, while the final version<br />

with the exhaust catalysts fitted traveled 31.2 km/liter <strong>of</strong> gasoline.<br />

There is no logical reason why a similar approach cannot be successful for any type <strong>of</strong><br />

simple two-stroke cycle engine.<br />

Finally, it is possible that the contribution <strong>of</strong> internal combustion engines to the atmospheric<br />

pollution by nitrous oxide, N2O, may be a very important factor in the future [7.24].<br />

There is every indication that a two-stroke engine produces this particular nitrogen oxide<br />

component in very small quantities by comparison with its four-stroke engine counterpart.<br />

7.4 The more complex two-stroke engine<br />

If the two-stroke engine is to have relevance in the wider automotive application, the raw<br />

level <strong>of</strong> unburned hydrocarbons in the exhaust system before catalytic after-treatment will<br />

have to be further reduced while the engine retains its high specific power output. Equally,<br />

levels <strong>of</strong> specific fuel consumption in the range <strong>of</strong> 250 to 300 g/kWh will be required over<br />

much <strong>of</strong> the speed <strong>and</strong> load range. In this case, it is essential that no fuel is ever lost to the<br />

exhaust system during scavenging, thereby deteriorating the thermal efficiency <strong>of</strong> the engine.<br />

It is clear from the earlier discussion in this chapter that the most miniscule quantity lost in<br />

this manner gives unacceptably high levels <strong>of</strong> HC emission. Clearly, an engine designed to<br />

accomplish these criteria is going to be much more mechanically or electronically complex.<br />

The Achilles' heel <strong>of</strong> the simple two-stroke engine is the loss <strong>of</strong> fuel when it is supplied<br />

in conjunction with the scavenge air. Remove this problem, albeit with added complexity, <strong>and</strong><br />

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