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STRUCTURAL GLASS FACADES - USC School of Architecture

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to as annealed glass. Subsequent processing, such as bending during which the glass is<br />

heated, may require that the glass be annealed again.<br />

2.4.2.3 Tempering<br />

Tempering or toughening are terms used interchangeably in the glass industry. Tempering is<br />

a secondary process whereby annealed glass is subject to a cycle <strong>of</strong> carefully controlled<br />

heating and subsequent rapid cooling. After all cutting and machining work have been<br />

completed on a piece <strong>of</strong> annealed glass it is run over rollers through a tempering oven,<br />

heating it to approximately 1,150° F. On reaching this temperature the glass exits the<br />

furnace and is rapidly cooled by airflow over both surfaces simultaneously. The glass first<br />

cools and contracts at the surface, but as the interior glass cools and contracts more<br />

gradually it pulls the contracted outer surface into high compression. The end result is the<br />

core in tension and the surface in compression. (Wigginton 1996, pp.262-263)<br />

Improved strength and resistance to thermal stress result from the tempering process. Fully<br />

tempered glass is up to four to five times stronger than annealed glass. Tempered glass also<br />

possesses a unique behavior when broken; the glass shatters into rounded kernel size<br />

pieces without sharp edges. Because <strong>of</strong> this attribute, tempered glass is sometimes referred<br />

to as safety glass, and building codes require its use in doors and other public areas.<br />

Tempered glass cannot be worked, cut or drilled; all such working must be completed prior<br />

to tempering.<br />

Modern day glass produced by the float process is a remarkably flat material <strong>of</strong> high surface<br />

quality. The tempering process involves moving these flat glass panels through a specially<br />

designed oven. These ovens are custom in design and can vary substantially in width<br />

between fabricators. The tempering oven can be the limiting factor in the maximum glass<br />

dimension, and must be considered during façade design, especially if the intent is to use<br />

very large pieces <strong>of</strong> glass.<br />

104

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