DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-l090-96 (Rev-i)5. Lifting personnel or lifting loads abovepersonnel.6. Operating a hoist with lever extensions(for lever-operated hoists).7. Operating hoists with other thanmanual power (for hand-chain-operated hoists).8. Removing or obscuring warninglabels.8.1.4Design Standards .a. At a minimum, safety features and operationshall meet the provisions ofASME B30.16 andB30.21.b. Mechanical, electrical, and structuralcomponents ofhoist design shall meet acceptedhoist design standards contained in ASMEHST-IM, -2M, -3M, -4M, -5M, and -6M("Performance Standard for Electric ChainHoists"; "Performance Standard for Hand ChainManually Operated Chain Hoists"; "PerformanceStandard for Manually Lever Operated ChainHoists"; "Performance Standard for Electric WireRope Hoists"; "Performance Standard for AirChain Hoists"; and "Performance Standard for AirWireRope Hoists," respectively).8.1.5Design Factorsa. For electric- or air-powered hoists,load-suspending parts ofpowered hoists shall bedesigned so that the static stress calculated for therated load will not exceed 20 percent oftheaverage ultimate material strength. Thisrequirement is commonly reflected by quoting aminimum design factor of 5:1.b. For hand-chain-operated andmanual-lever-operated hoists, load-suspendingparts shall be designed so that the static stresscalculated for the rated load will not exceed25 percent of the average ultimate strength. Thisrequirement is commonly reflected by quoting aminimum design factor of4:1.8.1.6 Load-Braking/Load-Controlling Mechanisms8.1.6.1 Electric-Powered Hoistsa. Under normal operating conditions withrated load and under test conditions with test loadsup to 125 percent ofrated load, the brakingsystem shall perform the following functions:1. Stop and hold the load hook whencontrols are released.2. Limit the speed ofthe load duringlowering, with or without power, to a maximum of120 percent ofthe rated lowering speed for theload being handled.3. Stop and hold the load hook in theevent ofa complete power failure.b. The braking system shall have thermalcapacity for the frequency of operation requiredby the service.c. The braking system shall have provision foradjustments, where necessary, to compensate forwear.8.1.6.2 Air-Powered Hoistsa. Under normal operating conditions withrated load and under test conditions with test loadsup to 125 percent ofrated load, the brakingsystem shall perform the following functions:1. Stop and hold the load hook whencontrols are released.2. Prevent an uncontrolled lowering ofthe load in the event of a loss of air pressure.b. The braking system shall have thermalcapacity for the frequency ofoperation requiredby the service.c. The braking system shall have provision foradjustments, where necessary, to compensate forwear.8.1.6.3 Hand-Chain-Operated HoistsThe hoist shall be designed so that when theactuating force is removed, it will automaticallystop and hold any test load up to 125 percent ofthe rated load.8.1.6.4 Manual-Lever-Operated Hoistsa. The hoist shall be equipped with aload-controlling mechanism.b. The load-controlling mechanism shallperform the following functions under normal8-5Chapter 8Hoists
DOE-STD-I090-96 (Rev-I)operating conditions with test loads up to125 percent ofrated capacity:1. Stop and hold the load when the leverforce is removed and the lever stroke is completed.2. Provide for incremental movement ofthe load when lifting or lowering.c. The friction brake mechanism shall haveprovision for adjustment where necessary tocompensate for wear.8.1.8 Load Chain8.1.8.1 Electric-Powered, Air-Powered,and Manual-lever-OperatedHoistsa. Load chain may be either roller or weldedlink type (see Figure 8-9). Chain shall be pitched(calibrated) so as to pass over all load sprocketswithout binding.8.1.7 Wire Ropea. Wire rope shall be ofa constructionspecified by the hoist manufacturer or by aqualified person.b. H a load is supported by more than one partofwire rope, the tension on the parts shall beequalized.c. Socketing shall be done in the mannerspecified by the manufacturer ofthe assembly orthe rope.d. Eye splices shall be made in a mannerrecommended by a qualified person. Ropethimbles should be used in the eye.e. Swaged or compressed fittings shall beapplied as recommended by the rope, hoist, orfitting manufacturer or a qualified person.f. Use rope having an independent wire-rope,wire-strand core, or othertemperature-damage-resistant core ifthe rope willbe exposed to ambient temperatures greater than180 degrees F (82 degrees C).g. The rope ends should be attached to thehoist in a manner to prevent disengagementthroughout rated hook travel. No less than twowraps ofrope shall remain on the anchorage ofthehoist load sprocket (drum) when the hook is in itsfully extended position, unless a lower-limitdevice is provided, in which case one wrap shallremain on each anchorage ofthe drum hoist.8.1.8.2Roller TypeWelded-Unk TypeFigure 8-9. load chain.b. The load chain shall be proof-tested by thechain or hoist manufacturer with a load at leastequivalent to 1.5 times the hoist's rated loaddivided by the number ofchain parts supportingthe load.c. Ifa load is supported by more than one partofload chain, the tension on the parts shall beequalized.Hand-Chain-Operated Hoistsa. The hand chain shall be ofa shape and pitchto fit the hand-chain wheel without binding orjamming under normal operating conditions.b. Thehand chain shall be guarded to preventdisengagement from the hand-chain wheel.c. The hand chain shall withstand, withoutpermanent distortion, a force ofthree times thepull required to lift the rated load.Chapter 8Hoists 8-6
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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