DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)12.2.4 Load Limits 12-612.2.5 Inspections 12-612.2.5.1 Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-612.2.5.2 Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-612.2.5.3 Frequent Inspection 12-612.2.5.4 Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-812.2.6 Testing '. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-812.2.7 Maintenance................................................ 12-812.2.8 Operation.................................................. 12-812.3 SHACKLES12.4 E1rEJBOLTS12-912-1112.5 TURNlBUCKLES 12-1412.6 LINKS AND RINGS 12-1612.7 METAL-PLATE CLAMPS 12-1812.8 LOAD-INDICATING DEVICES 12-19Exhibit I Rigging, Tackle, Accessories Load Test and Inspection (Hooks, Shackles,Rings, etc.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12-21CHAPTER 13LOAD HOOKS13.1 GENERAL 13-113.1.1 Marking 13-113.1.2 Attachments 13-113.1.3 Load Limits 13-113.1.4 Hook Standards 13-113.2 INSPECTIONS.................................................... 13-213.2.1 Hook Service 13-213.2.2 Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13-213.2.3 Daily Inspection 13-213.2.4 Frequent Inspection 13-213.2.5 Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13-213.3 TESTING 13-413.4 NONDESTRUCTIVE TESTING (NDT) 13-613.4.1 NDT Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13-613.4.2 NDT Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13-613.4.3 NDT Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13-613.4.4 Acceptance Criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13-6xi
DOE-STD-1090-96 (Rev-l)13.4.5 Discontinuity Removal 13-613.5 MAINTENANCE 13-813.6 OPERATION13-9CHAPTER 14BELOW-THE-HOOK LIFTING DEVICES14.1 GENERAL14-114.2 STRUCTURAL AND MECHANICAL LIFTING DEVICES 14-214.2.1 DesignlFabrication 14-214.2.2 Marking 14-214.2.3 Modification/Rerating......................................... 14-214.2.4 Guarding................................................... 14-214.2.5 Inspections................................................. 14-214.2.5.1 Initial Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-214.2.5.2 Frequent Inspection 14-214.2.5.3 Periodic Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-514.2.6 Testing.................................................... 14-514.2.6.1 Operational Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-514.2.6.2 Rated Load Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-514.2.7 Maintenance................................................ 14-614.2.8 Training/Qualification......................................... 14-614.2.9 Operation.................................................. 14-614.3 VACUUM LIFTING DEVICES ..................•.................... 14-714.3.1 DesignlFabrication 14-714.3.2 Marking 14-714.3.3 Installation 14-914.3.4 Inspections 14-914.3.4.1 Initial Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-914.3.4.2 Frequent Inspection 14-914.3.4.3 Periodic Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-914.3.5 Testing.................................................... 14-1014.3.5.1 Operational Test 14-1014.3.5.2 Rated Load Test 14-1014.3.6 Maintenance 14-1014.3.7 Training/Qualification 14-1014.3.8 Operation 14-1114.4 MAGNETS, CLOSE-PROXIMITY-OPERATED 14-1214.4.1 DesignlFabrication 14-1214.4.2 Marking 14-1214.4.2.1 Rated Load (Capacity) 14-1214.4.2.2 Controls..................................... . . . . .. 14-1214.4.3 Installation 14-12xii
Page 1 and 2: INCH-POUNDDOE STANDARDDOE-STD-1 090
Page 3: DISCLAIMERPortions of this document
Page 7 and 8: DOE-STD-I090-96 (Rev-I)7.5.6 Attach
Page 9 and 10: DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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Page 15 and 16: DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
Page 18 and 19: DOE-STD-I090-96 (Rev-I)History and
Page 20 and 21: DOE-STD-I090-96 (Rev-I)Acknowledgme
Page 22 and 23: DOE-STD-I090-96 (Rev-I)Introduction
Page 24 and 25: DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
Page 26 and 27: DOE-STD-I090-96 (Rev-I)CLOSING LINE
Page 28 and 29: DOE-STD-I090-96 (Rev-I)END CONTROL:
Page 30 and 31: LIFT, PREENGINEERED PRODUCTION:Repe
Page 32 and 33: QUALIFIED ENGINEER/QUALIFIEDENGINEE
Page 35 and 36: DOE-STD-I090-96 (Rev-I)INTENTIONALL
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Page 39 and 40: DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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Page 45 and 46: DOE-STD-I090-96 (Rev-I)2. Perform a
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Page 49 and 50: DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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------DOE-STD-I090-96 (Rev-I)EXHIBI
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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