DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD·I090·96 (Rev-I)4. Special or infrequent service-asauthorized by a qualified person before the ftrstuse and as directed by the qualifted person for anysubsequent occurrences.b. Lifting device service is defmed as follows:1. Normal-operation with variousweights within the rated load limit, or uniformloads less than 65 percent ofrated load.2. Heavy-operation within the ratedload limit that exceeds normal service.3. Severe-operation under normal orheavy service with abnormal operating conditions.c. This inspection shall include those itemsspecifted in Section 14.5.4.2, "FrequentInspection," in addition to the following:1. Deformation, wear, and corrosion ofall members, fasteners, and lifting parts.2. Proper operation and condition ofelectrical components.3. Magnetic coil tested for ohmidgroundreadings and compared to manufacturer'sstandards.d. Dated inspection reports shall be preparedfor each inspection. Inspection records shall bekept on fIle and shall be readily available.14.5.5 Testing14.5.5.1 Operational Testa. All new, modifted, orrepaired liftingmagnets shall be tested prior to initial use. Testsshall be performed by a qualifted inspector orunder the direction ofthat inspector. Datedreports shall be kept on ftle.b. Testing shall include the following:1. A check for proper operation ofallelectrical equipment.2. A visual inspection ofthe liftingmagnet for visible defects.14.5.6 Maintenancea. A preventive maintenance program shouldbe established and be based on therecommendations ofthe manufacturer or aqualifted person.b. Replacement parts shall be equivalent tooriginal speciftcations.c. Before maintenance is started on a liftingmagnet or controls, maintenance personnel shalltake the following precautions:1. Ensure that all sources ofmagnetpower are disconnected and locked out, taggedout, or flagged.2. Ensure that a magnet removed forrepair is tagged as defective.d. Only qualifted personnel shall work onequipment when maintenance and tests arerequired.e. After repairs have been made, the liftingmagnet shall not be returned to service until it hasbeen inspected according to Section 14.5.4.3.f. Dated records ofrepairs and replacementsshould be available.g. Any defective condition disclosed by theinspection shall be corrected before the liftingmagnet is returned to service.14.5.7 Training/Qualificationa. Operators shall be trained and qualifted asspecifted in Chapter 6, "Personnel Qualiftcationand Training." At a minimum, instruction shouldinclude the following:1. Application ofthe lifting device to theload and adjustments ofthe device, ifany, thatadapt it to various sizes or kinds ofloads.2. Any special operations or precautions.3. Condition of the load itselfrequiredfor operation ofthe lifting device, such as balance,degree of order ofstacked loads, surfacecleanliness, bending, and load thickness.4. Procedure for storage ofthe liftingdevice to protect it from damage.5. Instructions for not exceeding the ratedcapacity ofthe lifting device or the capacity of thehoisting equipment by the combined weight of theload, the lifting device, and the rigging.14-19Chapter 14Below-the-Hook Lifting Devices
DOE-STD-I090-96 (Rev-I)6. Charging of the lifting magnet battery(ifrequired).7. Thepurpose ofindicators, meters, oralarms on the lifting magnet.8. The proper attachment ofadaptors tolifting magnets for handling ofspecial loads.b. Operators shall demonstrate the ability andcompetence to operate the lifting device asinstructed before assuming responsibility forusing it.14.5.8 Operationa. Only the following qualified personnel shalloperate lifting devices:1. Designated persons.2. Trainees under the direct supervisionofa designated person.3. Maintenance and test personnel, whenit is necessary in the performance oftheir duties.4. Inspectors oflifting devices.b. The following shall apply to all personnelwho operate remote-operated magnets:1. Place any attached load on the floor orground and, after use, properly store the liftingdevice before leaving it.3. Do not load the lifting device in excessofits rated capacity orhandle any load for whichit is not designed.4. Apply the lifting device to the load inaccordance with established procedures.5. Before lifting, ensure thatlifting-device ropes or chains are not kinked andthat multiple-part lines are not interwoven.6. Ensure that the load is correctlydistributed for the lifting device being used.7. Ensure that the temperature ofthe loaddoes not exceed the maximum allowable limits ofthe lifting device.8. Do not use the lifting device for sidepulls or sliding the load unless specificallyauthorized by a qualified person.9. Do not use a lifting magnet that istagged "Danger-Do Not Operate" or otherwisedesignated as nonfunctional.10. Do not remove "Danger-Do NotOperate" tags without the approval of the personwho placed them or an authorized person.11. Store the lifting device in a designatedlocation when not in use.2. Before they are used during a shift,test all controls. Ifany do not operate properly,adjust or repair them before operations begin.Chapter 14Below-the-Hook Lifting Devices 14-20
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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Page 227 and 228: DOE-STD-I090-96 (Rev-I)Good and Bad
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Page 271 and 272: DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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