DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)14.4.4 Inspections 14-1414.4.4.1 Initial Inspection , 14-1414.4.4.2 Frequent Inspection 14-1414.4.4.3 Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-1414.4.5 Testing 14-1414.4.5.1 Operational Test 14-1414.4.5.2 Rated Load Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-1514.4.6 Maintenance................................................ 14-1514.4.7 Training/Qualification 14-1514.4.8 Operation.................................................. 14-1614.4.8.1 External-Powered Electromagnets 14-1614.4.8.2 Battery-Operated Electromagnets 14-1614.4.8.3 Electrically Controlled Permanent Magnets. . . . . . . . . . . . . . . .. 14-1614.4.8.4 Manually Controlled Permanent Magnets 14-1614.5 MAGNETS. REMOTE-OPERATED 14-1714.5.1 DesignlFabrication 14-1714.5.2 Marking 14-1714.5.3 Installation 14-1714.5.4 Inspections 14-1714.5.4.1 Initial Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14-1714.5.4.2 FrequentInspection 14-1714.5.4.3 Periodic Inspection : 14-1714.5.5 Testing 14-1914.5.5.1 Operational Test , 14-1914.5.6 Maintenance 14-1914.5.7 Training/Qualification 14-1914.5.8 Operation.................................................. 14-20Exhibit I Lifting Bars and Spreaders Load Test and Inspection 14-22CHAPTER 15CONSTRUCTION HOISTING AND RIGGING EQUIPMENTREQUIREMENTS15.1 GENERAL15.2 DEFINITIONS .15.3 PERSONNEL QUALIFICATIONS .15.3.1 Qualified Operators ofMobile Cranes .15.3.2 Qualified Operators ofFortlift Trucks .15.3.3 Qualified Riggers .15.3.4 Person-in-Charge (PIC) .15.3.5 Designated Leader .15.4 INSPECTION AND TESTING .15.4.1 General .15-115-215-715-7 . I15-8 I15-8 I15-8 I15-8 I15-915-9xiii
DOE-STD-I090-96 (Rev-I)15.4.2 Mobile CranesIBoom Trucks-Inspection. . . . . . . . . . . . . . . . . . . . . . . . .. 15-915.4.2.1 Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-915.4.2.2 Daily Inspection . . . . . . . . .. 15-915.4.2.3 Monthly Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-915.4.2.4 Frequent Inspection "........................... 15-1015.4.2.5 Periodic Inspection 15-1015.4.2.5.1 Cranes................................... 15-1015.4.2.5.2 Hydraulic and Pneumatic Pumps 15-1115.4.2.5.3 Hydraulic and Pneumatic Valves 15-1115.4.2.5.4 Hydraulic and Pneumatic Cylinders 15-1115.4.2.5.5 Hydraulic Filters 15-1115.4.2.5.6 Wire Ropes 15-1115.4.2.5.7 Load HooksILoad Blocks 15-1215.4.2.6 Cranes Not in Regular Use .... . . . . . . . . . . . . . . . . . . . . . . . .. 15-1315.4.3 Mobile CranesIBoom Trucks-Testing . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-1315.4.4 Forklift Trucks-Inspection 15-1315.4.5 Forklift Trucks-Testing 15-1415.4.6 Slings-Inspection 15-1415.4.6.1 Wire Rope 15-1415.4.6.2 Synthetic Web 15-1415.4.6.3 Steel Chain 15-1415.4.7 Slings-Testing 15-1515.4.7.1 Wire Rope 15-1515.4.7.2 Synthetic Web Slings 15-1515.4.7.3 Alloy Steel Chain 15-1615.4.8 Rigging Accessories-Inspection 15-1615.4.9 Rigging Accessories-Testing 15-1615.5 OPERATION 15-1715.5.1 Conduct ofOperator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-1715.5.2 Mobile CranesIBoom Trucks " 15-1815.5.2.1 Attaching the Load 15-2115.5.2.2 Moving the Load 15-2115.5.2.3 Traveling the Machine 15-2215.5.2.4 Operating Near Power Lines and Transmission Towers 15-2215.5.2.4.1 Crane Operations Near De-energized andGrounded Electrical Power Lines. . . . . . . . . . . . . .. 15-2315.5.2.4.2 Power Lines Energized, Crane Operating Lessthan ErectedlFully Extended Boom Length awayfrom the Prohibited Zone 15-2315.5.2.4.3 Crane Operations are within the Prohibited Zoneand the Power Lines are Energized 15-2715.5.2.4.4 Crane in Transit with No Load and Boom Lowered . 15-2715.5.2.4.5 Crane Operations Near Transmitter Towers 15-2715.5.2.5 Ordinary Lifts ". . . . . . . . . . .. 15-2715.5.2.6 Critical Lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3015.5.2.7 Lifting Personnel 15-30xiv
Page 1 and 2: INCH-POUNDDOE STANDARDDOE-STD-1 090
Page 3: DISCLAIMERPortions of this document
Page 7 and 8: DOE-STD-I090-96 (Rev-I)7.5.6 Attach
Page 9 and 10: DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
Page 11 and 12: DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
Page 13: DOE-STD-1090-96 (Rev-l)13.4.5 Disco
Page 18 and 19: DOE-STD-I090-96 (Rev-I)History and
Page 20 and 21: DOE-STD-I090-96 (Rev-I)Acknowledgme
Page 22 and 23: DOE-STD-I090-96 (Rev-I)Introduction
Page 24 and 25: DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
Page 26 and 27: DOE-STD-I090-96 (Rev-I)CLOSING LINE
Page 28 and 29: DOE-STD-I090-96 (Rev-I)END CONTROL:
Page 30 and 31: LIFT, PREENGINEERED PRODUCTION:Repe
Page 32 and 33: QUALIFIED ENGINEER/QUALIFIEDENGINEE
Page 35 and 36: DOE-STD-I090-96 (Rev-I)INTENTIONALL
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Page 39 and 40: DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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Page 43 and 44: DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
Page 45 and 46: DOE-STD-I090-96 (Rev-I)2. Perform a
Page 47 and 48: DOE-STD-I090-96 (Rev-I)3.4.4 Approv
Page 49 and 50: DOE-STD-I090-96 (Rev-I)3.6 TRAINING
Page 53 and 54: DOE-STD-I090-96 (Rev-I)that create
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Page 61 and 62: DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
Page 63 and 64: DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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-- -----------DOE-STD-I090-96 (Rev-
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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-_.._-----~------------DOE-STD-I090
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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------DOE-STD-I090-96 (Rev-I)EXHIBI
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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