DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-1090-96 (Rev-l)15.1 GENERALThe versatility ofhoisting and rigging equipmentmakes it extremely useful on constructionprojects. Improper and unsafe use, however, canresult in serious accidents.This chapter is designed for use as a stand-alonedocument and may be used as part oftheprocurement process. It outlines minimumrequirements for the safe use ofhoisting andrigging equipment on construction projects atDOE installations.15-1Chapter 15Construction Hoisting and RiggingEquipment Requirements
DOE·STD·I090-96 (Rev-I)15.2 DEFINITIONSAPPO'NTED: Assigned specific responsibilitiesby the employer or the employer's representative.AUTHORIZED: Assigned by a duly constitutedadministrative or regulatory authority to perform aspecific function.CRANE, MOBILE: For the purposes ofthischapter, mobile cranes are defmed aswheel-mounted cranes, truck cranes, and crawlercranes.undetectable damage that couldjeopardize futureoperation or the safety ofthe facility; or (c) resultin significant release ofradioactivity or otherundesirable material. Critical items may includepumps, heat exchangers, piping subassemblies,other primary-system components, fuelassemblies, large radiation-shielded shippingcasks, or other items which require special care inhandling because of size, weight, installation inclose-tolerance receptors, fragility, extremesusceptibility to damage, or other unusual factors.ooA wheel-mounted crane consists ofarotating structure with power plant,operating machinery, and boom, mounted ona base or platform equipped with axles andrubber-tired wheels for travel. The base isusually propelled by an enginein thesuperstructure, but it may be equipped witha separate engine controlled from thesuperstructure (see Figures 15-1, 15-2,15-3,15-4,15-5,15-6,15-7,15-9,and15-10).A truck-mounted crane consists of arotating superstructure with power plant thatoperates machinery and boom, mounted onan automotive truck equipped with a powerplant for travel. Commercial truck-mountedcranes are included in this category (seeFigures 15-3, 15-5, 15-6, 15-7, 15-9, and15-10).CRITICAL SERVICE: The use ofequipment oraccessories for hoisting, rigging, orhandlingcritical items.DESIGNATED: Selected or assigned by theemployer or the employer's representative as beingqualified to perform specific duties.DESIGNATED LEADER: "An individualassigned responsibility for hoisting and riggingactivities requiring more than one person".FORKLIFT TRUCK: A high-lift self-loadingtruck equipped with load carriage and forks fortransporting and tiering loads (see Figure 15-11).LIFT, CRITICAL: Lifting ofparts, components,assemblies,or other items designated as critical bythe responsible management because the effect ofdropping, upset, or collision ofthem could:oA crawler crane consists ofa rotatingsuperstructure with power plant, operatingmachinery and boom, mounted on a baseequipped with crawler treads for travel (seeFigures 15-2 and 15-8).CRITICAL ITEM: A part, assembly, component,or piece ofequipment designated ascritical by theresponsible management, because its dropping,upset, or collision could: (a) cause damage thatwould result in schedule delay; (b) causeooooCause significant work delayCause undetectable damage resulting infuture operational or safety problemsResult in significant release ofradioactivityor other undesirable conditionsPresent a potentially unacceptable risk ofpersonnel injury or property damage.Note: In the text, use of the imperative voice (as in "Ensure that the load is balanced") or of the term "shall" refers tomandatory actions, whereas the term "should" refers to recommended actions.Chapter 15Construction Hoisting and RiggingEquipment Requirements 15-2
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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