DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)EXHIBIT IPage 1 of4MOBll.E CRANELOAD lEST AND INSPECTIONUCENSEOREQUIPMENTNO. MAKE DAlE _HOURMElER-ODOMEJER TOTAL.. , RAlED CAPAc:ITYC'!!·LOAD lEST INSPECTION REPORTThe following checklist identifies the items to be inspected prior to the load test. Any unusual conditions observedduring the inspection should be noted in the Remarks section. Equipment shall be inspected bymaintenance personnelprior to load test.NOTES: 1. Qualified inspector shall verify the inspection is completed.INO. I CRANE ITEM I DEFECT I OK INO. I CRANE ITEM I DEFECT ~1 lwireRope 13 iHoist Clutch Lining2 K:racked or Worn 14 Hoist Drum Brake BandsSheaves & Drums3 !Limit Switch 15 Open Gears(Anti-Two-Blocking)4 Boom 16 Boom Jibs(Where Applicable)5 Master Clutch NO. CARRIER ITEM DEFECT OK6 ~teering Clutches 1 Steering Gears and7 Hydraulic Pump 2 BrakesConnections(Service and Hand)8 Hydraulic Controls 3 Tires and Wheels9 Hydraulic Hoses 4 General Lubrication10 Mechanical Controls OPERATING lEST11 Drive Chains OVERAI.LCONDmON12 Swing Clutches2. Craftsmen shall initial and date all tests, work, and inspections completed below.REMARKS (Unusual conditions-noises, structural cracks, misalignment, etc.)SAFETY ITEMS: (Fire extinguisher, signs, guards, etc.)9·29Chapter 9Mobile Cranes
DOE-STD-I090-96 (Rev-I)EXHIBIT I (continued)Page 2 of4MOBIIE CRANE LOAD TEST AND FOlLQWUP CHECKSNOTES: 1. Craftsman shall initial all steps completed below.2. Qualified inspector shall verify all steps below.1. Set crane up for load test and inspection.2. Perform operations test without load to verify proper function of the following:ooooooLoad lifting and lowering mechanismsBoom lifting and lowering mechanismBoom extension and retraction mechanismsSwinging mechanismTravel mechanismSafety devices.3. Test loads shall not exceed 110% ofrated capacity. Refer to load chart for load test capacity atmaximum and minimum working radius. Check boom angle indicators for accuracy.4. Rig test weights to hook using appropriate slings.5. Hoist the test load a sufficient distance to ensure that the load is supported bythe crane and heldby the hoist brakes. Hold the load for 10 min or the time required to check all primaryload-bearing parts while under load without slippage, damage, or permanent deformation.6. At least once during the lifting portion ofthe hoisting cycle and once during the lowering cycle,power to the hoisting equipment shall be completely turned off. There shall be no slippage ofthe load or overheating ofthe brakes.7. Lower the load to approximately 2 in. off the ground to check for swing-roller operation andoutrigger stability. Slowly swing test load between outrigger locations.8. Move the load back to the original position and slowly lower to ground.9. At the completion ofthe load test, inspect the following:Visually inspect rope in accordance with Section 9.2.6.Chapter 9Mobile Cranes9-30
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)Table 11-13.
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE-STD-I090-96 (Rev-I)Table 11-14.
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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