DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)CHAPTER 15CONSTRUCTION HOISTING ANDRIGGING EQUIPMENT REQUIREMENTSThis chapter outlines the requirements for the safe use ofhoisting and rigging equipment on constructionprojects at DOE installations.15.1 GENERAl.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-115.2 DEFINITIONS... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-215.315.4PERSONNEL QUALIFICATIONS .15.3.1 Qualified Operators ofMobile Cranes .15.3.2 Qualified Operators ofForkliftTrucks .15.3.3 Qualified Riggers .15.3.4 Person-in-Charge (PIC) .15.3.5 DesignatedLeader '" .INSPECTION AND TESTING .15.4.1 General .15.4.2 Mobile CraneslBoom Trucks-Inspection .15.4.2.1 Initial Inspection .15.4.2.2 Preoperational Check .15.4.2.3 Monthly Inspection .15.4.2.4 Frequent Inspection .15.4.2.5 Periodic Inspection .15.4.2.5.1 Cranes .15.4.2.5.2 Hydraulic and Pneumatic Pumps .15.4.2.5.3 Hydraulic and Pneumatic Valves .15.4.2.5.4 Hydraulic and Pneumatic Cylinders .15.4.2.5.5 Hydraulic Filters ..15.4.2.5.6 Wire Ropes .15.4.2.5.7 Load HookslLoad Blocks .15.4.315.4.415.4.515.4.615.4.2.6 Cranes Not in Regular Use .Mobile CraneslBoom Trucks-Testing .Forklift Trucks-Inspection .Forklift Trucks-Testing .Slings-Inspection ; .15.4.6.1 WireRope .15.4.6.2 Synthetic Web Slings .15.4.6.3 Alloy Steel Chain .15.4.7 Slings-Testing .15.4.7.1 WireRope .15.4.7.2 SyntheticWebSlings .15.4.7.3 AlloySteeIChain .15.4.8 Rigging Accessories-Inspection .15.4.9 Rigging Accessories-Testing .15-715-715-815-815-815-815-915-915-915-915-915-915-1015-1015-1015-1115-1115-1115-1115-1115-1215-1315-1315-1315-1415-1415-1415-1415-1415-1515-1515-1515-1615-1615-1615-iChapter 15Construction Hoisting and RiggingEquipment Requirements
-------------------~----------------------DOE-STD-I090-96 (Rev-I)15.5 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-17·15.5.1 Conduct of Operator 15-1715.5.2 Mobile CraneslBoom Trucks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-1815.5.2.1 Attaching the Load 15-2115.5.2.2 Moving the Load 15-2115.5.2.3 Traveling the Machine 15-2215.5.2.4 Operating Near Power Lines and Transmission Towers 15-2215.5.2.4.1 Crane Operations Near De-engerized andGrounded Electrical Power Lines 15-2315.5.2.4.2 Power Lines Energized. Crane Operating Lessthan ErectedlFully Extended BoomLength awayfrom the Prohibited Zone. . . . . . . . . . . . . . . . . . . . . . .. 15-2715.5.2.4.3 Crane Operations are within the Prohibited Zoneand the Power Lines are Energized 15-2715.5.2.4.4 Crane in Transit with No Load and Boom Lowered .,. 15-2715.5.2.4.5 Crane Operations Near Transmitter Towers 15-2715.5.2.5 Ordinary Lifts 15-2715.5.2.6 Critical Lifts 15-3015.5.2.7 Lifting PersoIlllel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3015.5.3 Forklift Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3315.5.3.1 Operating the Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3415.5.3.2 Moving the Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3515.5.3.3 Ordinary Lifts 15-3515.5.3.4 Critical Lifts 15-3715.5.3.5 Lifting Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-37Chapter 15Construction Hoisting and RiggingEquipment RequirementslS-ii
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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