DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)disqualification. Medical examinations may berequired to determine these conditions.7. Have normal depth perception, fieldofvision, manual dexterity, coordination, and notendencies to dizziness or similar potentiallyhazardous characteristics.8. Have no detectable or known diseaseor physical restriction that would render themincapable ofsafely operating equipment orcarrying out rigging duties. Where any deficiencyofan upper or lower extremity exists, theacceptability ofa candidate shall be the decisionof the supervisor, after consulting with thedesignated physician.9. Shall successfully pass with anegative result, a substance abuse test. The levelof testing will be determined by the standardpractice for the industry where the crane isemployed and this test shall be confirmed by arecognized laboratory service.10. Operator physical examinations shallbe required every three years or more frequently ifsupervision deems it necessary.b. Operators shall be required by the employerto satisfactorily pass a written examinationcovering operational characteristics, controls, andemergency control skills such as response to:1.2.3. Loss ofstability.4.Fire.Power line contact.Control malfunction.5. As well as characteristic andperformance questions appropriated to the cranetype for which qualifications is sought.c. Operators shall demonstrate their ability toread, write, comprehend and exhibit arithmeticskills and load/capacity chart usage, in thelanguage ofthe crane manufacturer's operationand maintenance instruction materials.d. Operators shall satisfactorily complete acombination written and verbal test on load/chartusage that covers a selection ofthe configurations(the crane maybe equipped to handle) for the typecrane for which qualification is being sought.e. The operator shall complete a practicaloperating skill evaluation test (actual orsimulated), demonstrating proficiency and basicknowledge in handling the specific type crane forwhich the operator is being evaluated, including:6.2.41. Pre-start and post-start inspection.2. Maneuvering skills.3. Shutdown.4. Securing the crane.f. Qualification shall be limited to the type ofequipment for which the operator is beingevaluated.g. Trainee qualification requirements shallinclude but not limited to the following:1. Satisfactory completing of a writtenexamination covering safety, operationalcharacteristics and limitations, and controls ofthetype crane for which they are being qualified.2. Demonstrate their ability to read,write, comprehend, and exhibit arithmetic skillsand load/capacity chart usage, in the language ofthe crane manufacturer's operations andmaintenance instruction materials.3. Satisfactory completion ofacombination written and verbal test onload/capacity chart usage covering various craneconfigurations.Operators ofFloor-Operated Cranesa. Physical qualifications shall be based onspecific job requirements.b. Operators shall be required by theiremployer to pass a practical operating skillevaluation. Qualification shall be limited to thetype ofequipment for which the operator is beingevaluated.c. The actual or simulated operation shallenable operators to demonstrate basic knowledgeand skills at a level that ensures the safety ofpersonnel and equipment.6-3Chapter 6Personnel Qualifkation and Training
6.2.5Operators of ForkliftTrucksa. Physical qualifications shall be based onspecific job requirements.b. Operators shall be required by the employerto pass a practical operating skill evaluation.Qualification shall be limited to the type offorkliftfor which the operator is being evaluated.c. The actual or simulated operation shallenable operators to demonstrate basic knowledgeand skills at a level that ensures the safety ofpersonnel and equipment.DOE-STD-I090-96 (Rev-I)6.2.8Designated LeaderThe designated leader shall have sufficientknowledge and experience to accomplish thefollowing responsibilities:a. Ensure that personnel involved understandhow the lift is to be made.b. Ensure that the weight of the load isdetermined and that proper equipment andaccessories are selected.c. Survey the lift site for hazardous or unsafeconditions.6.2.6 Riggersd. Ensure that equipment is properly set up andpositioned.Riggers shall be required to pass a practicalrigging skill evaluation that requires the use ofrigging equipment in safe configurations. Theactual or simulated operation shall enablepersonnel to demonstrate basic knowledge andskills at a level that ensures the safety ofpersonneland equipment.6.2.7 Person-in-Charge (PIC)The PIC shall have the necessary knowledge andexperience ofthe specific type ofequipment andthe hazards ofcritical lifts to direct the safecompletion ofthe operation. The PIC shallunderstand the rules and procedures implementedat the site to ensure that the following arecompleted:a. Necessary administrative requirements.b. Personnel assignments and responsibilities.c. Selection ofproper equipment/tools.d. Recognition and control ofhazardous orunsafe conditions.e. Job efficiency and safety.f. Critical-lift documentation.In addition, the PIC shalla. Direct operations in the case of an accident.b. Exercise authority to start and stop workactivities.e. Ensure that a signaler is assigned, ifrequired, and is identified to the operator.f. Direct the lifting operation to ensure that thejob is done safely and efficiently.g. Stop the job when any potentially unsafecondition is recognized.h. Direct operations ifan accident or injuryoccurs.6.2.9InspectorsQualified inspectors shall have the necessaryknowledge and experience to properly inspecthoisting and rigging equipment.6.2.10Instructors responsible for developing orpresenting hoisting and rigging training programsshall meet the qualification standards specified bythe responsible training organization.6.2.11InstructorsFirst-Line SupervisorsThe f'rrst-line supervisor ofhoisting and riggingoperations should be knowledgeable of thespecific types ofhoisting and rigging operationsunder their supervision and their operationalhazards. The supervisor shall be familiar withapplicable rules and procedures implemented atthe site to ensure that hoisting and rigging workunder their control is done efficiently and safely,with safety as top priority. Supervisors shouldensure that employees fully understand theimportance ofsafety and that they recognize theirChapter 6Personnel Qualification and Training 6-4
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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Page 20 and 21: DOE-STD-I090-96 (Rev-I)Acknowledgme
Page 22 and 23: DOE-STD-I090-96 (Rev-I)Introduction
Page 24 and 25: DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
Page 26 and 27: DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)9.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-I)9.4 MAINTENA
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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