DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)7.5.4 Identification of'Signalersa. All personnel acting as signalers duringcrane operations shall be clearly identified to thecrane operator byusing the following (one ormore, as required by the responsible manager):orange hardhat, orange gloves, and orange vest.This requirement may be waived by theresponsible manager when the lift is very closelycontrolled orpersonnel are required to wearspecial clothing for protection from a hazardousenvironment.b. In those cases where the crane operatorcannot see the signaler, a second person (relaysignaler) shall be stationed where he or she cansee both the signaler and the crane operator andsignals can be relayed to the operator. The relaysignaler shall also be clearly identified by theitems described in the previous paragraph.c. Where voice (direct or two-way radio)communication is used, the signaler shallcommunicate directly with the operator, notthrough a third person.d. The operator shall obey signals only fromthe designated signaler. Obey a STOP si~nal nomatterwhQ gives it.7.5.5 Size of Loada. The weight ofthe load shall be determinedprior to making the lift.b. The crane and rigging equipment shall notbe loaded beyond its rated capacity, except forauthorized testing described in Section 7.3.7.5.6 Attaching the Loada. Ensure that the hoist rope is free from kinksor twists. Do not wrap the hoist rope around theload.b. Ensure the load is attached to the load-blockhookby means ofslings or other approveddevices.c. Take care to make certain that the slingclears all obstacles.7.5.7Moving the Loada. The person appointed to direct the lift shallsee that the load is well secured and properlybalanced in the sling or lifting device before it islifted more than a few inches.b. Before starting to hoist, note the followingconditions:1. Hoist rope shall not be kinked.2. Multiple-part lines shall not be twistedaround each other.3. The hook shall be positioned above thecenter ofgravity ofthe load in such a manner as tominimize swinging when the load is lifted.4. Ifthere is a slack-rope condition, itshould be determined that the rope is properlyseated on the drum and in the sheaves.5. All personnel including the qualifiedrigger shall be clear of the load.c. During hoisting, take care to ensure that:1. The load is lifted slowly until it clearsthe ground or other support to minimize swinging.2. There is no sudden acceleration ordeceleration ofthe moving load.3. The load does not contact anyobstructions. A "dry run" shall be conducted inareas where clearance is limited.d. Cranes shall not be used for side pullsexcept when specifically authorized by anappointed person who has determined that thestability ofthe crane is not endangered and thatload-bearing parts of the crane will not beoverstressed.e. Avoid carrying loads above people.f. Each time a load approaching the ratedcapacity is handled, test the hoist brakes byraising the load a few inches and applying thebrakes. Any slippage or downward motion isunacceptable.7-15Chapter 7Overhead and Gantry Cranes
DOE-STD-I090-96 (Rev-I)g. Do not lower the hook below the pointwhere less than two full wraps ofrope remain onthe hoisting drum.h. When the load or hook approachespersonnel, sound the warning signal.i. Tag lines should be used as required toguide, snub, or otherwise control the load.j. Place any attached load on the ground orfloor, place controls in the OFF position, and turnoffthe power source before leaving the craneunattended, unless required to do otherwise by anapproved emergency procedure.k. Work on suspended loads is prohibitedunder normal conditions. Ifthe responsiblemanager decides that it is necessary to work on asuspended load, guidelines for safe operation shallbe established through consultation with theappropriate safety organization. Suspended loadsthat must be worked on shall be secured againstunwanted movement.7.5.8Ordinary Liftsa. The requirements of all precedingparagraphs in Section 7.5, "Operation," also shallapply to ordinary lifts.b. An appointed person shall classify each liftinto one ofthe DOE categories (ordinary, critical,or preengineered production) before the lift isplanned.c. Hoisting and rigging operations for ordinarylifts require a designated leader who shall bepresent at the lift site during the entire liftingoperation. Ifthe lift is being made by only oneperson, that person assumes all responsibilities ofthe designated leader.d. Leadership designation may be by writteninstructions, specific verbal instructions for theparticular job, or clearly delmed responsibilitieswithin the crew's organizational structure.e. The designated leader's responsibility shallinclude the following:1. Ensure that personnel involvedunderstand how the lift is to be made.2. Ensure that the weight ofthe load isdetermined, that proper equipment and accessoriesare selected, and that rated capacity is notexceeded.3. Survey the lift site for hazardouslunsafe conditions.4. Ensure that equipment is properly setup and positioned.5. Ensure that a signaler is assigned,ifrequired, and is identified to the operator.6. Direct the lifting operation to ensurethat the job is done safely and efficiently.7. Stop thejob when any potentiallyunsafe condition is recognized.8. Direct operations if an accident orinjury occurs.f. The operator, or a designated person, shallensure that the crane is still within the inspectioninterval.g. The operator, or a designated person, shallvisually examine the crane in accordance withSection 7.2.4.7.5.9 Critical LiftsSee Chapter 2, "Critical Lifts," for critical-liftrequirements.Chapter 7Overhead and Gantry Cranes 7-16
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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