DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)8.1.9Web StrapThe following applies for manual-lever-operatedhoists:a Web strap should be nylon, polyester, orsimilar synthetic material.b. Ifa load is supported by more than one partofweb strap, the tension on the parts shall beequalized.c. End terminations shall be done in themanner specified by the manufacturer oftheassembly or the web strap.d. Eyes shall be made in a mannerrecommended by the hoist manufacturer or aqualified person.e. Nylon and polyester web straps shall not beexposed to an ambient temperature greater than200 degrees F (93 degrees C).f. The web strap shall be attached to the hoistin a manner to prevent disengagement throughoutrated hook travel; no less than two wraps of webstrap shall remain on the hoist load sprocket(drum) when the hook is extended to its full ratedlift.8.1.10 Overtravel Protection8.1.10.1 Upper-Limit Switches/DevicesFor electric- or air-powered hoists, the hoist shallbe designed and constructed so that the load hook,either loaded or empty, shall not exceed the upperlimit of travel. In lieu ofa limit switch, amechanism such as a slip clutch maybe used.8.1.10.2 Lower-Limit Switches/Devicesa. For electric- or air-powered hoists, the hoistshall not be installed where, during normaloperating conditions, the hook can be loweredbeyond rated hook travel unless the hoist isequipped with a lower-limit device. Lower-limitdevices should beprovided for hoists where theload block enters pits or hatchways in the floor.b. For hand-chain-operated andmanual-lever-operated hoists, before the loadchain can be completely run out ofthe hoist, itshall be restrained in its fully extended position.The restraint shall be such that the unloaded hoistcan withstand a lowering hand chain or operatinglever force equivalent to twice the pull required tolift the rated load, or with the rated load on thehoist, a hand chain or operating lever forceequivalent to the pull required to lift the ratedload.8.1.11 Travel Warning DevicesOn cab- and remote-operated carriers, an audibleor visual warning means shall be provided, unlessit is impossible for personnel to work on the floorbelow the hoist.8.1.12 SupportSupport structures, including trolleys andmonorails, shall have a rated capacity at leastequal to that ofthe hoist.8.1.13 LocationThehoist shall be installed only in locations thatwill permit the operator to remain clear ofthe loadat all times.8.1.14 Load RatingThe rated capacity shall not be exceeded exceptfor properly authorized tests.8-7Chapter 8Hoists
DOE-STD-I090-96 (Rev-I)8.2 INSPECTIONS8.2.1 General 8.2.4 Daily Inspectiona. Frequency notation as used in dates forfrequent and periodic inspections should bedefmed as follows:l. Daily--24 hours.2. Weekly--7 days.3. Monthly--31 days.4. Quarterly--92 days.5. Semi-annually--184 days.a. Operators or other designated personnelshall visually inspect items such as the followingat the beginning ofeach shift or prior to fIrst use ifthe hoi~t has not been in regular service (recordsare not required):1. Controls and operating mechanismsfor proper operation.2. Hoist upper-limit switch, asapplicable, for proper operation.3. Lines, valves, and other parts of airsystems for leakage.6. Yearly--365 days.b. Violations ofinspection periods may begranted on a case by case basis, provided there is apre-established site specific policy.8.2.2 Hoist ServiceHoist service is defined as follows:a. Nonnal service-operation with randomlydistributed loads within the rated load limit, orunifonn loads less than 65 percent ofrated loadfor not more than 15 percent ofthe time formanual-lever-operated hoists or for not more than25 percent ofthe time for electric- or air-poweredhoists.b. Heavy service-operation within the ratedcapacity that exceeds nonnal service.4. Hooks for cracks, defonnation, anddamage from chemicals (see Chapter 13, "LoadHooks," for additional hook requirements).5. Hoist rope for kinking, crushing,birdcaging, and corrosion.6. Hoist chain for nicks, gouges,distortion, wear, cracks, and corrosion.7. Synthetic web strap for abrasive wear,knots, cuts, or tears, broken stitching, acid orcaustic burns, melting or charring, or weldsplatter.8. Hook latch, ifused, for properoperation.b. Operators or other designated personnelshall examine defIciencies and determine whetherthey constitute a safety hazard.c. Severe service-operating at nonnal orheavy service under abnonnal operatingconditions, (i.e., extreme temperatures, corrosive8.2.5 Frequent Inspectionatmospheres). a. Operators or other designated personnelshall visually inspect the hoist at the followingintervals (records are not required):8.2.3 Initial InspectionPrior to their initial use, all new, extensivelyrepaired, or modified hoists shall be inspected bya qualified inspector to ensure compliance withthe applicable provisions ofASME B30.11,B30.16, and B30.21. Dated and signed inspectionrecords shall be kept on file and shall be readilyavailable.Chapter 8Hoists 8-81. Nonnal service-monthly.2. Heavy service-weekly to monthly.3. Severe service-daily to weekly.b. In addition to the requirements listed aboveinDaily Inspection, these inspections shall includethe following:
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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