DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)14.2.5.3 Periodic Inspectiona. A qualified inspector shall perform acomplete inspection at the following intervals:1. Normal service-yearly. Inspectequipment at site ofuse.2. Heavy service-semiannually. Inspectequipment at site ofuse unless external conditionsindicate that disassembly should be done to permitdetailed inspection.3. Severe service-quarterly. Inspectequipment at site ofuse unless external conditionsindicate that disassembly should be done to permitdetailed inspection.4. Special or infrequent service-asrecommended by a qualified person before thefirst such use and as directed by the qualifiedperson for any subsequent uses.b. Lifting device service is defmed as follows:1. Normal~peration with variousweights within the rated load limit, or uniformloads less than 65 percent ofrated load.2. Heavy~peration within the ratedload limit that exceeds normal service.3. Severe~peration at normal or heavyservice under abnormal operating conditions.c. This inspection shall include the items listedin Section 14.2.5.2, "Frequent Inspection," inaddition to the following:1. Loose bolts or fasteners.2. Cracked or worn gears, pulleys,sheaves, sprockets, bearings, chains, and belts.3. Excessive wear offriction pads,linkages, and other mechanical parts.4. Excessive wear at hoist-attachingpoints and load-support shackles or pins.5. External evidence ofdamage to motorsor controls.d. A qualified inspector shall inspect fixturesnot in regular use according to periodic inspectionrequirements before placing them in service.e. Dated reports ofeach periodic inspectionshall be prepared. They shall be kept on file andshall be readily available. A sample load test andinspection form is included as Exhibit I at the endofthis section. This form is intended to be asample only and is not intended to be mandatory.14.2.6 Testing14.2.6.1 Operational TestNOTE: Special lifting devices for shippingcontainers weighing 10,000 lb or more that areused for radioactive materials must be tested inaccordance with ANSI NI4.6.a. Modified orrepaired lifting devices shall betested before initial use to ensure compliance withthe requirements ofthis section (test reports kepton file). Testing shall include the following:1. Lifting devices with moving parts shallbe tested to confirm that the lifting device operatesin accordance with manufacturer's instructions.2. Lifting devices with manually operatedor automatic latches shall be tested to verify thatthe latches operate in accordance withmanufacturer's instructions.14.2.6.2 Rated Load Testa. All new, altered, modified, or repaired liftingdevices shall be tested and inspected before use.The results ofthe test and inspection shall bedocumented in the equipment history file.b. The rated capacity shall not be more than 80percent ofthe maximum load sustained during thetest. Test loads shall not be more than 125percent ofthe rated capacity unless otherwiserecommended by the manufacturer.c. The rated load test shall consist ofthefollowing:1. Hoist the test load a sufficient distanceto ensure that it is supported by the lifting device,or apply the required load if the test is made usinga testing machine. Personnel shall remain clear ofsuspended loads.2. Visually inspect the lifting device fordeformation, cracks, or other defects after the loadtest is completed.14-5Chapter 14Below-the-Hook Lifting Devices
DOE-STD-I090-96 (Rev-I)14.2.7 Maintenancea. A preventive maintenance program shouldbe established and be based on recommendationsmade by the lifting device manufacturer or aqualified person.b. Replacement parts shall be equivalent to theoriginal specifications.14.2.8 Training/Qualificationa. Below-the-hook lifting device operators shallbe trained and qualified as required in Chapter 6,"Personnel Qualification and Training." At aminimum, instruction should include thefollowing:1. Application ofthe lifting device to theload and adjustments to the device, if any, thatadapt it to various sizes or kinds ofloads.2. Any special operations or precautions.3. Condition ofthe load itselfrequiredfor operation ofthe lifting device such as balance,degree oforder ofstacked loads, surfacecleanliness, bending, and load thickness.4. Procedure for storage oflifting deviceto protect it from damage.5. Instructions for not exceeding the ratedcapacity ofthe lifting device or the capacity ofthehoisting equipment by the combined weight of theload, the lifting device, and the rigging.b. Operators shall demonstrate the ability andcompetence to operate the lifting device asinstructed before assuming responsibility forusing it.14.2.9 Operationa. Only the following personnel shall operatestructural and mechanical lifting devices:1. Qualified operators or riggers.2. Trainees under the direct supervisionof a qualified operator.3. Maintenance and test personnel, whenit is necessary in the performance oftheir duties.4. Inspectors oflifting devices.b. The following shall apply to all personnelwho operate structural and mechanical liftingdevices:1. Observe the condition ofthe liftingdevice before use and during operation. Ifyouobserve a defect that affects the continued safe useofthe lifting device, remove it from service.2. Place any attached load on the floor orground and, after use, properly store the liftingdevice before leaving.3. Before they are used on each shift, testthe lifting device controls. IT any controls do notoperate properly, adjust or repair them beforeoperations begin.4. Do not load the lifting device in excessofits rated capacity (except for test loads) orhandle any load for which itis not designed.5. Apply the lifting device to the load inaccordance with established procedures.6. Before lifting, ensure thatlifting-device ropes or chains are not kinked andmultiple-part lines are not interwoven.7. Ensure that the load is correctlydistributed for the lifting device being used.8. Do not use the lifting device for sidepulls or sliding the load unless specificallyauthorized by a qualified person orby anapproved procedure.9. Do not use a lifting device that istagged "Danger-Do Not Operate" or otherwisedesignated as nonfunctional.10. Do not remove "Danger-Do NotOperate" tags from lifting devices without theapproval ofthe person who placed them or anauthorized person.11. Store the lifting device in a dry, insidelocation when not in use.12. Ensure that markings or tags are notremoved or defaced. Replace missing or defacedmarkings or tags. .Chapter 14Below-the-Hook Lifting Devices 14-6
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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