DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)6.3.7Instructors6-96.4 REQUALIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-106.5RECORDS6-11CHAPTER 7OVERHEAD AND GANTRY CRANES7.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1.1 Operator Training/Qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1.2 Rated-Load Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1.3 Modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1.4 Egress. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1.5 Hoist Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1.6 Power Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1.7 Hoist-Limit Switch .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57.1.8 Load Limits 7-57.1.9 Maintenance History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-57.2 INSPECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67.2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67.2.2 Crane Service . . . . . . . . . . . . . . . 7-67.2.3 Initial Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67.2.4 Daily Preoperational Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67.2.5 Monthly Rope, Chain and Hook Inspection. . . . . . . . . . . . . . . . . . . .. . . . . 7-77.2.6 Frequent Inspection 7-77.2.7 Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . 7-77.2.7.1 Cranes '. . . . . . . 7-77.2.7.2 Wire Rope 7-87.2.7.3 Chain (Welded Link) 7-97.2.7.4 Chain (Roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 7-97.2.8 Cranes Not in Regular Service 7-107.3 TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-117.3.1 Operational Tests 7-117.3.2 Rated Load Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-117.4 MAINTENANCE. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-127.4.1 Operating Equipment 7-127.4.2 Wire-Rope Maintenance 7-127.5 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-137.5.1 Conduct of Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-137.5.2 Hoist-Limit SwitchlDevice 7-137.5.3 Standard Hand Signals ................•....................... 7-137.5.4 Identification ofSignalers 7-157.5.5 Size ofLoad '.' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-15v
DOE-STD-I090-96 (Rev-I)7.5.6 Attaching the Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-157.5.7 Moving the Load 7-157.5.8 Ordinary Lifts 7-167.5.9 Critical Lifts 7-16Exhibit I Bridge, Wall, Gantry Crane Load Test and Inspection 7-19CHAPTER 8HOISTS8.1 GENERAL.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18.1.1 Operator Training/Qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48.1.2 Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48.1.3 Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48.1.3.1 Electric- or Air-Powered Hoists· . . . . . . . . . . . . . . . . . . . . . . . . . 8-48.1.3.2 Hand-Chain-Operated or Manual-Lever-Operated Hoists. . . . . . 8-48.1.4 Design Standards 8-58.1.5 Design Factors 8-58.1.6 Load-BrakinglLoad-Controlling Mechanisms 8-58.1.6.1 Electric-Powered Hoists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58.1.6.2 Air-Powered Hoists 8-58.1.6.3 Hand-Chain-Operated Hoists 8-58.1.6.4 Manual-Lever-Operated Hoists. . . . . . . . . . . . . . . . . . . . . . . . . . 8-58.1.7 Wire Rope 8-68.1.8 Load Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68.1.8.1 Electric-Powered, Air-Powered, and Manual-Lever-OperatedHoists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68.1.8.2 Hand-Chain-Operated Hoists 8-68.1.9 Web Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-78.1.10 Overtravel Protection 8-78.1.10.1 Upper-Limit SwitcheslDevices . . . . . . . . . . . . . . . . . 8-78.1.10.2 Lower-Limit SwitcheslDevices . . . . . . . . . . . . . . . . . . . . . . . . . . 8-78.1.11 Travel Warning Devices 8-78.1.12 Support.................................................... 8-78.1.13 Location................................................... 8-78.1.14 Load Rating 8-78.2 INSPECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-88.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-88.2.2 Hoist Service 8-88.2.3 Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-88.2.4 Daily Inspection 8-88.2.5 Frequent Inspection 8-88.2.6 Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 8-98.2.6.1 Hoists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-98.2.6.2 Wire Rope 8-98.2.6.3 Welded-Link Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-108.2.6.4 Roller Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-11vi
Page 1 and 2: INCH-POUNDDOE STANDARDDOE-STD-1 090
Page 3: DISCLAIMERPortions of this document
Page 9 and 10: DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
Page 11 and 12: DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
Page 13 and 14: DOE-STD-1090-96 (Rev-l)13.4.5 Disco
Page 15 and 16: DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
Page 18 and 19: DOE-STD-I090-96 (Rev-I)History and
Page 20 and 21: DOE-STD-I090-96 (Rev-I)Acknowledgme
Page 22 and 23: DOE-STD-I090-96 (Rev-I)Introduction
Page 24 and 25: DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
Page 26 and 27: DOE-STD-I090-96 (Rev-I)CLOSING LINE
Page 28 and 29: DOE-STD-I090-96 (Rev-I)END CONTROL:
Page 30 and 31: LIFT, PREENGINEERED PRODUCTION:Repe
Page 32 and 33: QUALIFIED ENGINEER/QUALIFIEDENGINEE
Page 35 and 36: DOE-STD-I090-96 (Rev-I)INTENTIONALL
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Page 39 and 40: DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
Page 41 and 42: DOE-STD-1090-96 (Rev-1)INTENTIONALL
Page 43 and 44: DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
Page 45 and 46: DOE-STD-I090-96 (Rev-I)2. Perform a
Page 47 and 48: DOE-STD-I090-96 (Rev-I)3.4.4 Approv
Page 49 and 50: DOE-STD-I090-96 (Rev-I)3.6 TRAINING
Page 51 and 52: DOE-STD-I090-96 (Rev-I)INTENTIONALL
Page 53 and 54: DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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-- -----------DOE-STD-I090-96 (Rev-
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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-_.._-----~------------DOE-STD-I090
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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------DOE-STD-I090-96 (Rev-I)EXHIBI
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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---------------------------DOE-STD-
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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