DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-l090-96 (Rev-l)15.4 INSPECTION AND TESTING15.4.1 Generala. Only equipment that has been built tonationally recognized manufacturers' standardsshall be used at DOE installations. Existingequipment shall be brought to an acceptable levelofcompliance as determined by the constructionmanagement contractor. In some instances, therequirements ofthis section exceed those ofthereferences and in such instances the requirementsofthis section shall prevail.b. Prior to being used at a DOE installation,mobile craneslboom trucks/forklift trucks shall beinspected and approved for operation byappropriate construction management contractorpersonnel or those having overall responsibilityfor ordinary hoisting operations.c. Equipment with deficiencies that may affectthe safety ofthe operation shall not be allowed tooperate at DOE installations. No repairs,modifications, or additions that affect the capacityor safe operation ofthe equipment shall be madeby the contractor without the manufacturer'swritten approval.d. Mobile cranes, boom trucks, and forkliftsthat have left the control ofthe constructionmanagement contractor and are then returned shallbe reinspected prior to making a critical lift.15.4.2 Mobile Cranes/BoomTrucks-Inspection15.4.2.1 Initial InspectionPrior to initially being used, all new, repaired, ormodified cranes shall be inspected by a qualifiedinspector to ensure their compliance with theapplicable provisions ofthis section. Dated andsigned inspection reports shall be kept on file andshall bereadily available.15.4.2.2 Preoperational Checka. Operators or other designated personnelshall visually inspect items such as the followingeach day or prior to useifthe crane has not beenin regular service (records are not required):2. Crane hooks and latcheS fordeformation, cracks, and wear.3. Hydraulic systems for proper oil level.4. Lines, tanks, valves, pumps, and otherparts ofair orhydraulic systems for leakage.5. Hoist ropes for kinking, crushing,birdcaging, and corrosion.6. All anti-two-block, two-blockwarning, and two-block damage preventionsystems for proper operation.b. The operator or other designated personshall examine deficiencies and determine whetherthey constitute a safety hazard.15.4.2.3 Monthly Inspectiona. The operator or other designated personshall visually inspect the following items fordamage, wear, or other deficiency that mightreduce capacity or adversely effect the safety ofthe crane:1. Critical items such as brakes and cranehooks.2. Hoist ropes.b. Lower the hook block to its lowest positionand examine it for any condition that could resultin an appreciable loss of strength.c. Hooks for cracks, deformation, damagefrom chemicals, latch engagement (ifprovided),and evidence ofheat damage.d. A hoist rope with any of the conditionsnoted in the replacement criteria inSection 15.4.2.6 shall be removed from serviceand replaced.e. Signed and dated inspection records shall bekept on file and shall be readily available.f. Before the crane is returned to service,correct deficiencies that could reduce its capacityor adversely effect its safety.1. All control mechanisms formaladjustment interfering with proper operation.15-9Chapter 15Construction Hoisting and RiggingEquipment Requirements
DOE-STD-I090-96 (Rev-I)15.4.2.4 Frequent Inspectiona. The operator or other designated personshall visually inspect the crane at daily to monthlyintervals (records not required). These inspectionsshall, in addition to the requirements of Section15.4.2.2, "DailyInspection," include thefollowing:1. All control mechanisms formaladjustment, excessive wear, or contaminationby lubricants or other foreign matter interferingwith proper operation.2. All safety devices for malfunction.3. Rope reeving for noncompliance withcrane manufacturer's recommendations.4. Electrical apparatus formalfunctioning, signs ofpotentially harmfuldeterioration, and accumulation ofdirt ormoisture.5. Tires for recommended inflationpressure.6. Boom sections for structural integrity.b. The operator or other designated personshall examine deficiencies and determine whethera more detailed inspection is required.15.4.2.5 Periodic Inspectiona. Complete inspections of the crane shall beperformed by a qualified inspector at 1- to12-month intervals, depending on its activity,severity ofservice, and environment.b. The qualified inspector shall do thefollowing during periodic inspections:1. Examine deficiencies and detenninewhether they constitute a: hazard.2. Keep dated and signed inspectionrecords on file and readily available.c~ These inspections, in addition to therequirements of Sections 15.4.2.3, "MonthlyInspection" and 15.4.2.4, "Frequent Inspection,"shall include the following:15.4.2.5.1 Cranes. Inspect for:a. Deformed, cracked, or corroded members inthe crane structure and the entire boom.b. Loose bolts or rivets.c. Cracked or worn sheaves and drums.d. Hooks damaged from chemicals,deformation, or cracks, orhaving more than 15percent in excess ofnormal throat opening ormore than 10 degrees twist from the plane oftheunbent hook. (Dye-penetrant, magnetic-particle,or other suitable crack-detecting inspectionsshould be performed at least once a year. SeeChapter 13 for additional hook requirements.)e. Worn, cracked, or distorted parts such aspins, bearings, shafts, gears, rollers, and lockingdevices.f. Excessive wear on brake and clutch systemparts, linings, pawls, and ratchets.g. Load, boom angle, and other indicators overtheir full ranges for any significant inaccuracies.h. Gasoline, diesel, electrical, or other powerplants for improper performance ornoncompliance with safety requirements.i. Radiators and oil coolers for leakage,improper performance, or blockage of airpassages.j. Excessive wear ofchain drive sprockets andexcessive chain stretch.k.. Travel steering, braking, and lockingdevices, for malfunctioning.1. Excessively worn or damaged tires.m. Rust on piston rods and control valves whencrane has been idle.n. Inspect hydraulic and pneumatic hose,fittings, and tubing for:1. Evidence ofleakage at the surface ofthe flexible hose or its junctions with the metalcouplings.2. Blistering or deformation oftheouter covering ofthe hydraulic orpneumatichose.3. Leakage at threaded or clampedjoints that cannotbe eliminated bynormaltightening or recommended procedures.4.Evidence ofexcessive abrasion orChapter 15Construction HOisting and RiggingEquipment Requirements 15-10
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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