DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)Good and Bad Rigging PracticesEyeboltsHoisting Structural SteelGoodUse spaceblockS andpad cornersBad-Can bendflanges andcut ropeGood practice-verticallift on eyeboltEye SplicesGood practice - Note use ofthimble in eye spliceGood practice - Use ofthimble in eye splice@@l: ~ IS>Bad practice - Wire r0ce.e knotwith clip. Efficiency 50 Yo orlessptBad practice - lifting on eyeboltsfrom an angle reducessafe loads as much as 90%Bad practice - Thimble shouldbe used to increase strengthof eye and reduce wear on ropeFigure 12-1. (continued).12-5Chapter 12Rigging Accessories
12.2 RIGGING HOOKSDOE-STD-I090-96 (Rev-I)12.2.1 Designa. Hook design shall meet generally acceptedhook design standards and be compatible with therequirements ofASME B30.1O, Chapter 10-2,"Hook-Miscellaneous" (see Chapter 13, "LoadHooks," for equipment load hook requirements.)b. Latch-equipped hooks shall beused 1.Ullessthe application makes the use ofthe latchimpractical or unnecessary.12.2.2 MarkingThe manufacturer's identification shall be forged,cast, or die-stamped on a low-stress andnonwearing area ofthe hook.12.2.3 Constructiona. The hook material shall have sufficientductility to permanently deform before failure atthe temperature at which the hook will be used.b. Rated capacities for hooks shall equal orexceed the rated capacity ofthe chain, wire rope,or other suspension members to which they areattached.12.2.4 Load LimitsA hook shall not be loaded beyond its ratedcapacity, except as is necessary to conform to therequirements for load testing ofthe sling orhardware to which it is attached. See Table 12-2for hook capacity.12.2.5 Inspections12.2.5.1 Initial Inspectiona. A qualified inspector shall inspect all newand repaired hooks prior to initial use to ensurecompliance with the applicable provisions ofASME B30.1O Section 10-2.2. Dated and signedinspection records shall be kept on me and shallbe readily available.ofthis section.12.2.5.2 Daily Inspectiona. The operator or other designated personshall visually inspect hooks daily or prior to firstuse, ifthe hook is not in regular service, for thefollowing (records are not required):1. Cracks, nicks, gouges.2. Deformation.3. Damage from chemicals.4. Damage, engagement, or malfunctionoflatch (ifprovided).5. Evidence ofheat damage.b. A designated person shall examinedeficiencies and determine whether they constitutea safety hazard and whether a more detailedinspection is required.12.2.5.3 Frequent Inspectiona. The operator or other designated personnelshall visually inspect the hook at the followingintervals (records are not required):1. Normal service-monthly.2. Heavy service-weekly to monthly.3. Severe service-daily to weekly.b. Hook service is defmed as follows:1. Normal service-operation at less than85 percent ofrated capacity except for isolatedinstances.b. Inspection procedure and recordkeepingrequirements for hooks in regular service shall bedetennined by the kind ofequipment in which theyare used. When such requirements for hooks arestated in standards for the specific equipment,they shall take precedence over the requirementsChapter 12Rigging Accessories 12-6
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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