DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)14.3.8 Operationa Only the following personnel shall operatevacuum lifting devices:1. Qualified operators or riggers.2. Trainees under the direct supervisionofa qualified operator.3. Maintenance and test personnel, whenit is necessary in the performance oftheir duties.4. Inspectors oflifting devices.b. The following shall apply to all personnelwho operate vacuum lifting devices:1. Before starting the lift, verify that the"vacuum on" indicator has reached the requiredlevel. Also, verify that the vacuum lifting devicehas been correctly applied and a stable vacuumlevel exists by lifting the load a few inches andobserving conditions.2. Observe the condition ofthe liftingdevice before use and during operation. Ifyouobserve a defect that affects the continued safe useofthe lifting device, remove it from service.3. Place any attached load on the floor orground and, after use, properly store the liftingdevice before leaving.4. Before they are used on a shift, test thelifting device controls. Ifany do not operateproperly, adjust or repair them before operationsbegin.5. Do not load the lifting device in excessofits rated capacity (except for test loads) orhandle any load for which it is not designed.6. Apply the lifting device to the load inaccordance with established procedures.7. Before lifting, ensure thatlifting-device ropes or chains are not kinked andmultiple-part lines are not interwoven.8. Ensure that the load is correctlydistributed for the lifting device being used.9. Do not use the lifting device for sidepulls or sliding the load unless specificallyauthorized by a qualified person or by anapproved procedure.10. Warn all personnel in the vicinity ofthe lifting device and place the load on the floor orground, ifpossible to do so, ifelectrical powergoes off while a load is being lifted.11. Do not leave your position at thecontrols.12. Do not use a lifting device that istagged "Danger-Do Not Operate" or otherwisedesignated as nonfunctional.13. Do not remove "Danger-Do NotOperate" tags from lifting devices without theapproval ofthe person who placed them or anauthorized person.14. Store the lifting device in a dry, insidelocation when not in use.15. Ensure that markings or tags are notremoved or defaced. Replace missing or defacedmarkings or tags.14-11Chapter 14Below-the-Hook Lifting Devices
DOE-STD-I090-96 (Rev-I)14.4 MAGNETS, CLOSE-PROXIMITY-OPERATEDClose-proximity-operated magnetic lifting devicesare used for single- or multiple-steel-piecehandling operations in which the operator ofthemagnet is required to manually guide the loadduring its movement They are also used insituations where remotely operated magnets areoperated close to people. Typicalclose-proximity-operated magnetic lifting devicesare shown inFigure 14-7.14.4.1 Design/FabricationClose-proximity-operated magnetic lifting devicesshall be designed and fabricated in accordancewith the provisions ofASME B30.20, 20-3.2.2and 20-3.2.3.14.4.2 Markinga. At a minimum, a nameplate, name tag, orother permanent marker shall be affIXed to eachlifting magnet, and shall display the followingdata:1. Manufacturer's name, or ifthe magnethas been repaired or modified, the name andaddress ofthe repairer/modifier.2. Model or unit identification.3. Weight.4. Duty cycle, ifapplicable.5. Cold current6. Rated capacity.b. Also, battery-powered and external-poweredlifting electromagnets and electrically controlledpermanent-magnet lifting magnets shall bemarked with:1. The voltage ofthe battery or primarypower supply.2. The cold current or watts at 68 degreesF (20 degrees C) and rated voltage.c. Cases may exist where a lifting devicecannot be marked with its rated capacity andweight. This may be due to the securityclassification ofthe load to be lifted or otherreasons approved by the responsible manager. Inthese cases, the lifting device shall be marked withan identification number, and its documentationshall contain both its rated capacity and weight.d. A label or labels shall be affixed to eachlifting magnet in a readable position that displaysthe word "CAUTION" or other legend designed tobring the label to the attention ofthe operator.The label shall also contain informationcautioning against:1. Operating when the battery capacity isinadequate.2. Exceeding magnet duty cycle anddisconnecting the magnet with the power on (forexternally powered electromagnets).3. Operating ifthe internal controlfunction indicator, where applicable, does notindicate a complete cycle (on electricallycontrolled permanent magnets).4. Operating with the control handle notfully in the "Lift" position (on manually controlledpermanent magnets).14.4.2.1 Rated load (Capacity)a. General-application magnets shall includethe rated load (capacity) ofthe magnet on thelifting magnet or on a tag attached to it Thiscapacity rating shall refer to the instructionmanual for information relating to decreases inrating due to the load surface condition, thickness,percentage ofcontact with magnet, temperature,metallurgical composition, and deflection.b. Specified-application magnets shall includethe application load (capacity) ofthe magnet onthe lifting magnet or on a tag attached to it. Thiscapacity rating shall refer to the specific loads forwhich it applies.14.4.2.2 ControlsThe position ofthe control switch or handle ofalifting magnet shall be marked with "Lift," "Off,"and "Drop," or equivalent terms indicating themode ofoperation ofthe lifting magnet.14.4.3 Installationa. Close-proxirnity-operated magnetic liftingdevices shall be installed according to themanufacturer's recommendations.b. Users shall ensure that:Chapter 14Below-the-Hook Lifting Devices 14-12
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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