DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)8.2.6.5 Synthetic-Web Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-128.2.7 Hoists Not in Regular Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-128.3 TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-138.3.1 Operational Tests 8-138.3.1.1 Electric- or Air-Powered Hoists. . . . . . . . .. . . . . . . . . . . . . . .. 8-138.3.1.2 Hand-Chain-Operated Hoists 8-138.3.1.3 Manual-Lever-Operated Hoists. . . . . . . . . . . . . . . . . . . . . . . . .. 8-138.3.2 Proof-Load Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-138.3.2.1 Electric- or Air-Powered Hoists 8-138.3.2.2 Hand-Chain-Operated or Manual-Lever-Operated Hoists 8-138.4 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-148.5 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-158.5.1 Conduct ofOperator. '.' , . . . . . . . . . . . . . . . . . .. 8-158.5.2 Size ofLoad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-158.5.3 Attaching the Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-158.5.4 Moving the Load 8-158.5.5 Hoist-Limit Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-168.5.6 Ordinary Lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-168.5.7 Critical Lifts 8-17Exhibit I Hoist Load Test and Inspection 8-19CHAPTER 9MOBILE CRANES9.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19.1.1 Operator Training/Qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19.1.2 Load Limits 9-19.1.3 Load Rating Chart 9-19.1.4 Load Hoist Brakes 9-59.1.5 Power-Controlled Lowering 9-59.1.6 Booms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59.1.7 Rerating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59.1.8 Maintenance History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59.1.9 Design Standards 9-59.2 INSPECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-69.2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-69.2.2 Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-69.2.3 Preoperational Check 9-69.2.4 Monthly Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-69.2.5 Frequent Inspection 9-69.2.6 Periodic Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-79.2.6.1 Cranes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-79.2.6.2 Hydraulic and Pneumatic Hose, Fittings, and Tubing. . . . . . . . . . 9-7vii
DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydraulic and Pneumatic Pumps and Motors 9-89.2.6.4 Hydraulic and Pneumatic Valves. . . . . . . . . . . . . . . . . . . . . . . . . 9-89.2.6.5 Hydraulic and Pneumatic Cylinders. . . .. . . . . . . . . . . . . . . . . . . 9-89.2.6.6 Hydraulic Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-89.2.6.7 Wire Rope 9-89.2.7 Load HoodsILoad Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-99.2.8 Cranes Not in Regular Use 9-109.3 TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-119.3.1 Operational Tests 9-119.3.2 Rated Load Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-119.4 MAINTEN.AN"CE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-129.4.1 Preventive Maintenance 9-129.4.2 Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-129.4.3 Wire-Rope Maintenance . . . . . . . . . . .. 9-129.5 OPERATION , 9-139.5.1 Conduct ofOperator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-139.5.1.1 Traveling the Machine 9-149.5.1.2 Making Adjustments or Repairs 9-149.5.1.3 Ensuring Stability , 9-149.5.1.4 Observing Boom-Length Precautions. . . . . . . . . . . . . . . . . . . .. 9-159.5.2 Operating Near Power Lines and Transmitter Towers . . . . . . . . . . . . . . . .. 9-159.5.2.1 Crane Operations De-energized and Grounded ElectricalPower Lines 9-189.5.2.2 Power Lines Energized, Crane Operating Less ThanErectedIFully Extended Boom Length Away FromProhibited Zone 9-189.5.2.3 Crane Operations are Within the Prohibited Zone and thePower Lines are Energized . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-189.5.2.4 Crane in Transit with no Load and Boom Lowered. . . . . . . . . .. 9-209.5.2.5 Crane Operations Near Transmitter Towers 9-209.5.3 Hoist-Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-209.5.4 Standard Hand Signals 9-209.5.5 Identification ofSignalers . . . . . . . . .. 9-209.5.6 Size ofLoad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-239.5.7 Attaching the Load . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .. 9-239.5.8 Moving the Load 9-239.5.9 OrdinaryLifts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-239.5.10 Critical Lifts 9-27Exhibit I Mobile Crane Load Test and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-29CHAPTER 10FORKLIFT TRUCKS10.1 GENERAL10-1viii
Page 1 and 2: INCH-POUNDDOE STANDARDDOE-STD-1 090
Page 3: DISCLAIMERPortions of this document
Page 7: DOE-STD-I090-96 (Rev-I)7.5.6 Attach
Page 11 and 12: DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
Page 13 and 14: DOE-STD-1090-96 (Rev-l)13.4.5 Disco
Page 15 and 16: DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
Page 18 and 19: DOE-STD-I090-96 (Rev-I)History and
Page 20 and 21: DOE-STD-I090-96 (Rev-I)Acknowledgme
Page 22 and 23: DOE-STD-I090-96 (Rev-I)Introduction
Page 24 and 25: DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
Page 26 and 27: DOE-STD-I090-96 (Rev-I)CLOSING LINE
Page 28 and 29: DOE-STD-I090-96 (Rev-I)END CONTROL:
Page 30 and 31: LIFT, PREENGINEERED PRODUCTION:Repe
Page 32 and 33: QUALIFIED ENGINEER/QUALIFIEDENGINEE
Page 35 and 36: DOE-STD-I090-96 (Rev-I)INTENTIONALL
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Page 39 and 40: DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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Page 43 and 44: DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
Page 45 and 46: DOE-STD-I090-96 (Rev-I)2. Perform a
Page 47 and 48: DOE-STD-I090-96 (Rev-I)3.4.4 Approv
Page 49 and 50: DOE-STD-I090-96 (Rev-I)3.6 TRAINING
Page 51 and 52: DOE-STD-I090-96 (Rev-I)INTENTIONALL
Page 53 and 54: DOE-STD-I090-96 (Rev-I)that create
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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-- -----------DOE-STD-I090-96 (Rev-
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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------DOE-STD-I090-96 (Rev-I)EXHIBI
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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