DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-1090-96 (Rev-1)EXHIBIT IPage 1 of2HOISTWAD TEST AND INSPECTIONINSPECTED BY_HOISTID# WCATION DATE _NOTES: 1. Load test prior to initial use, at 125% ofrated capacity, all new hoists or hoists in whichload-sustaining parts have been modified, repaired, or replaced. Test weights shall be accurate towithin -5%, +0% ofstipulated values. Load test at 100% ofrated capacityhoists with overloaddevices. Test the function of the overload device.2. Qualified inspector shall verify all steps as listed below.3. Craftsmen will initial all tests, work, and inspections completed below.1. Perform the annual periodic inspection. Check unit for proper operation.2. HAND-CHAIN-OPERAlEDHOISTS ONLY. Check brake mechanism for work glazed, orcontaminated disks, worn pawls, cams, or ratchets. OJ.eck for broken, corroded, or stretchedpawl springs. Repair as needed.3. ElECTRIC- AND AIR-POWERED HOISTS. Check:a. All functional operating mechanisms for misadjusunent interfering with proper operationb. Limit switches or devices for proper operationc. External evidence ofdamage or excessive wear ofload sprockets, idler sprockets, anddrums or sheavesd. External evidence ofwear on motor or load brakee. Electrical apparatus for signs ofpitting or any deterioration of visible controller contactsf. All anchorage or hoist suspensions.4. Set hoist up for load test and inspection. Where applicable, ensure that the load chart is legible.5. Perform load test using the required test weights (see Note 1) and appropriate slings. Measure alength ofthe load chain under tension; measure a length of 15 links. Ifwire rope is used,measure the diameter.IF HOIST IS EOUIPPED WITH A TROLlEY:1. Mount hoist on a monorail. .2. Rig test weight to load hook (see step 4 above).3. Perform load test moving weight along monorail. Observe hoist and trolley. Observeperformance ofall load-bearing components.4. Lower test weight to floor. Note performance ofhoist during lowering operation. Removerigging.8-19Chapter 8Hoists
DOE-STD-I090-96 (Rev-I)EXHIBIT I (continued)Page 2 of2HOISTLOAD TEST AND INSPECTIONAt the completion ofthe load test, inspect the following items.1. Visually inspect and remeasure the load chain and/or hoist rope after the load test. Check for deformed or brokenlinks, stretch, etc.2. Inspect load hook and suspension hook for bending or twisting.LOAD HOOK: PREVIOUS PRESENTQualified Inspector Verify Throat Opening _Qualified Inspector VerifyHookTwistSUSPENSION HOOK:Qualified Inspector Verify Throat Opening _Qualified Inspector VerifyHookTwistQualified inspector shall perform nondestructive tests on hookby visual examination, liquid penetrant examination, ormagnetic particle examination.Acceptance: No cracks, linear indications, laps, or seams.Hooks with more than 15% normal (new hook) throat opening shall be replaced. Hooks with more than 10 degree twistfrom the normal (new hook) plane ofthe hook shall be replaced. Hooks having more than 10% wear in the bowl sectionor 5% elongation ofthe shank shall be replaced. Lubricate hookbearing and latch pin as applicable.Establish three marks, A, B, and C, with a center punch. For ease in measuring, set distances on an even number ofinches.BEFORE LOAD TESTLength ABLength BCin.in.AFTER LOAD TESTLength ABLength BCin.in.Checkfor:1. Wear and deformation2. Cracks3. Signs of opening between Point A and Point B.Equipment OperatorActual Load Test lb Qualified Inspector VerifyLoad Test Date _Chapter 8Hoists 8-20
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)Typical shac
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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