DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-1090-96 (Rev-l)10.1 GE'NERAL10.1.1 Operator Training!QualificationOperators offorklift trucks shall be trained andqualified as described inChapter 6, "PersonnelQualification and Training."10.1.2 Rated Capacitya. Rated capacity is the maximum weight thetruck can transport and stack at a specified loadcenter and for a specified load elevation. Trucksshall not be used or tested above their ratedcapacities.b. Additional details are found inASMEB56.1.10.1.3 MarkingEvery truck shall have appended to it a durable,corrosion-resistant nameplate with the model orserial number and weight legibly inscribed. Theserial number shall also be stamped on the frame.The truck must be accepted by a recognizednational testing laboratory and the name-plateshall state that. The truck shall meet all othernameplate requirements of ASME B56.1.10.1.4 Warning Devicesa. Every truck shall be equipped with anoperator-controlled horn, whistle, gong, or othersound-producing devices(s).b. The using organization shall determine ifoperating conditions require the truck to beequipped with additional sound-producing orvisual (such as lights or blinkers) devices, and beresponsible for providing and maintaining suchdevices.NOTE: Backup or motion alarms that soundcontinuously may be warranted in special casesbut are generally less effective thanoperator-controlled devices.10.1.5 Attachmentsa. Ifthe forklift truck is equipped withfront-end attachments (other than factory-installedattachments), the rated capacity shall beestablished by the truck manufacturer at aspecified load center and for a specified loadelevation.b. Users shall ensure that the truck is marked toidentify the attachments and to show theapproximate weight of the truck/attachmentcombination and the capacity ofthe truck withattachments at maximum elevation with loadcentered laterally.c. The rated capacity ofthe front-endattachment/forklift truck combination shall not beexceeded.d. Every removable attachment (excluding forkextensions) shall have a durablecorrosion-resistant nameplate installed on it withthe following information legibly and permanentlyinscribed:1. Model number.2. Serial number (on hydraulicallyactuated attachments).3. Maximum hydraulic pressure (onhydraulically actuated attachments).4. Weight of attachment.5. Rated capacity of attachment.6. The following instruction (orequivalent):i. Capacity offorklifttruck/front-end attachmentcombination maybe less than thecapacity shown on attachment.Consult forklift truck nameplate.10-1Chapter 10Forklift Trucks
DOE-STD-I090-96 (Rev-I)10.1.6 ModificationsModifications or additions that affect capacity orsafe operation shall not be performed withoutprior written approval from the forklift truckmanufacturer. Capacity, operation, andmaintenance instruction plates, tags, or decalsshall be changed accordingly.10.1.7 Overhead Guardsa. Users shall ensure that high lift rider trucks,including order picker trucks, are equipped withan overhead guard manufactured in accordancewith ASME B56.1, unless all ofthe followingconditions are met:1. Vertical movement ofthe liftingmechanism is restricted to 72 in. (1800 mm) orless from the ground.2. The truck will be operated only in anarea where:i. The bottom of the top tiered loadis not higher than 72 in. (1800mm) and the top is not more than120 in. (3000 mm) from theground where tiered.ii.Only stable (preferablyinterlocked, unitized orcontainerized) loads are handled.iii. There is protection against fallingobjects from adjacent high stackareas.3. The truck is marked to identify whereit can be operated.b. Rough terrain forklift trucks shall be fittedwith an overhead guard manufactured inaccordance with ASME B56.6.c. An overhead guard is intended to offerprotection to the operator from falling objects, butit cannot protect against every possible impact.Therefore, it should not be considered a substitutefor good judgement and care in load handling.10.1.8 Fire Hazard AreasPowered forklift trucks for operation in fire hazardareas shall be ofthe type recommended inANSIINFPA 505 ("Powered Industrial Trucks,Type Designation and Areas ofUse").10.1.9 Work AtmosphereThe operation offorklift trucks affects theconcentrations ofcarbon monoxide and oxygen inthe work location. Concentrations ofthesematerials in the work location must meet therequirements of29 CFR 1910, OccupationalSafety and Health Standards for General Industry.10.1.10 Electric-BatteryOperated TrucksUse ofelectric-battery-operated trucks is restrictedto those trucks that meet the requirements ofANSJIUL 583.10.1.11 Internal-CombustionTrucksUse ofinternal-combustion-powered forklifttrucks is restricted to those trucks that meet therequirements ofANSIIUL 558.10.1.12 Fork ArmFor forklift trucks purchased after December1984, each fork arm shall be clearly stamped withits rated capacity in an area readily visible and notsubject to wear. For example, the designation1500 x 24 means 1,500-lb (680-kg) capacity at24-in. (600-mm) load center.10.1.13 Design Standardsa. Structural, mechanical, and electricalcomponents shall meet all requirements ofASMEB56.1.b. The safety features and operation shallconform, at a minimum, to the provisions ofASMEB56.1.Chapter 10Forklift Trucks 10-2
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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Page 149 and 150: DOE·STD·I090·96 (Rev-I)HOIST. Wi
Page 151 and 152: DOE-STD-I090-96 (Rev-I)RETRACT 800M
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Page 185 and 186: DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-I090-96 (Rev-I)Table 11-14.
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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