DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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CHAPTER 9MOBILE CRANESDOE-STD-I090-96 (Rev-I)This chapter specifies operation, inspection, maintenance, and testing requirements for the use ofmobilecranes and implements the requirements ofASME B30.5 ("Mobile and Locomotive Cranes"). Onlyequipment built to appropriate design standards shall be used at DOE installations.9.1 GENER& ;........... 9-19.1.1 Operator Training/Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19.1.2 :Load Limits. . . . .. .. . . . . . . . .. . . . .. . .. . .. . . . .. . .. . . . . . . . .. . .. 9-19.1.3 :LoadRatingChart 9-19.1.4 :Load Hoist Brakes , . . . .. .. . . .. . . .. . . .. . .. . . . 9-59.1.5 Power-Controlled:Lowering. . . .. . . . . .. . . . . . .. . . ... ... .. . . .. 9-59.1.6 Booms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59.1.7 Rerating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59.1.8 Maintenance History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59.1.9 Design Standards.. . . . . .. . . . . . . . .. . . .. . . .. . ... . . . . . . . . . . . . . . . . . . . . . . . .. . . 9-59.2 INSPECTIONS................................................................ 9-69.2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-69.2.2 Initial Inspection 9-69.2.3 Preoperational Check " . . . . . 9-69.2.4 Monthly Inspection 9-69.2.5 Frequent Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-69.2.6 Periodic Inspection 9-79.2.6.1 Cranes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-79.2.6.2 Hydraulic and Pneumatic Hose, Fittings, and Tubing 9-79.2.6.3 Hydraulic and Pneumatic Pumps and Motors 9-89.2.6.4 Hydraulic and Pneumatic Valves 9-89.2.6.5 Hydraulic and Pneumatic Cylinders 9-89.2.6.6 Hydraulic Filters 9-89.2.6.7 WireRope 9-89.2.7 :Load HookslLoad Blocks 9-99.2.8 Cranes Not in Regular Use 9-109.3 TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-119.3.1 Operational Tests 9-119.3.2 Rated:Load Test 9-119.4 MAINTENANCE 9-129.4.1 Preventive Maintenance 9-129.4.2 MaintenanceProcedures 9-129.4.3 Wire-Rope Maintenance 9-129.5 OPERATION 9-139.5.1 Conduct ofOperator 9-139.5.1.1 Traveling the Machine 9-149-iChapter 9Mobile Cranes
DOE-STD-I090-96 (Rev-I)9.5.29.5.39.5.49.5.59.5.69.5.79.5.89.5.99.5.109.5.1.2 Making Adjustments or Repairs 9-149.5.1.3 Ensuring Stability 9-149.5.1.4 Observing Boom-Length Precautions 9-15Operating Near Power Lines and Transmitter Towers . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-159.5.2.1 Crane Operations De-Energized and Grounded ElectricalPower Lines 9-189.5.2.2 Power Lines Energized, Crane Operating Less Than ErectedlFullyExtended BoomLength Away FromProhibited Zone 9-189.5.2.3 Crane Operations are Within the Prohibited Zone and the Power Linesare Energized 9-189.5.2.4 Crane in Transit with no Load and BoomLowered 9-209.5.2.5 Crane Operations Near Transmitter Towers 9-20Hoist-Limit Switch 9-20Standard Hand Signals 9-20Identification ofSignalers 9-20Size ofLoad 9-23AttachingtheLoad 9-23Moving the Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-23Ordinary Lifts 9-26Critical Lifts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-27Exhibit I Mobile Crane Load Test and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9-29Chapter 9Mobile Cranes9-ii
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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Page 81 and 82: DOE-STD-I090-96 (Rev-!)Gantry Crane
Page 83 and 84: DOE-STD-I090-96 (Rev-I)Crane bridge
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Page 103 and 104: DOE-STD-I090-96 (Rev-I)8.3 TESTING
Page 105 and 106: DOE-STD-I090-96 (Rev-I)Figure 8-3.
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Page 141 and 142: DOE-STD-I090-96 (Rev-I)Figure 9-2.
Page 143 and 144: DOE-STD-1090-96 (Rev-1)c. Durable s
Page 145 and 146: DOE-STD-I090-96 (Rev-I)1. Cranel10a
Page 147 and 148: DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
Page 149 and 150: DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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