DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)10. The sequence and procedure forextending and retracting the telescopic boomsection.11. Maximum loads permitted during theactual boom-extending operation and any limitingconditions or cautions.12. Hydraulic relief valve settingsspecified by the manufacturer.9.1.4Load Hoist BrakesWhen power-operated brakes that have nocontinuous mechanical linkage between theactuating and braking means are used, anautomatic means shall be provided to set the braketo prevent the load from falling in event ofloss ofbrake-actuating power.9.1.5Power-ControlledLoweringA power-controlled lowering system shall beprovided and shall be capable ofhandling ratedloads and speeds as specified by the manufacturerof the crane.9.1.6Boomsa. Booms, boom sections, and jibs shall beclearly identified and shall be used only for thepurpose recommended by the manufacturer.b. Lattice booms shall meet the performancerequirements ofSAE J987, "Crane Structure,Method ofTest" (see Chapter 16, "References").9.1.7Reratinga. Cranes may be modified or rerated providingsuch modifications are analyzed thoroughly by aqualified engineer or manufacturer ofcranes.Such action must be approved by the cognizantsafety organization.b. When rerated, crawler, truck, andwheel-mounted cranes shall be tested inaccordance with SAE 1765, "CraneLoad StabilityTest Code."c. A rerating test report shall be readilyavailable.d. No cranes shall be rerated in excess ofthemanufacturer's original load ratings.9.1.8Maintenance HistoryThe maintenance history ofthe crane shallberetained throughout its service life.9.1.9Design Standardsa. Structural, mechanical, and electricalcomponents ofthe crane design shall meetaccepted crane design standards, such as PCSA-4,"Mobile Power Crane and Excavator Standardsand Hydraulic Crane Standards."b. The safety features and operation shallconform, at a minimum, to the provisions ofASME B30.5, "Mobile and Locomotive Cranes."9-5Chapter 9Mobile Cranes
DOE-STD-I090-96 (Rev-I)9.2 INSPECTIONS9.2.1LGenerala. Equipment shall operate with a smooth,regular motion without any hesitation, abnormalvibration, binding, gross shimmy, or irregularity.There shall be no apparent damage, excessivewear, or deformation of any load-bearing part ofthe equipment. All safety devices, load indicators,boom angle and radius indicators, controls, andother operating parts ofthe equipment shall bechecked during each inspection and shall be ingood working order.b. Frequency notations as used in dates forfrequent and periodic inspections should bedefmed as follows:Daily--24 hours.2. Weekly--7 days.3. Monthly--31 days.4. Quarterly--92 days.5. Semi-annually--184 days.6. Yearly--365 days.c. Violations ofinspection periods may begranted on a case by case basis, provided there is apre-established site specific policy.9.2.2Prior to initial use, all new or modified cranesshall be inspected as required in Section 9.2.6,"Periodic Inspection," by a qualified inspector toensure compliance with the applicable provisionsofthis chapter. Dated and signed inspectionreports shall be kept on file and shall be readilyavailable.9.2.3Initial InspectionPreoperational Checka. Operators or other designated personnelshall visually inspect items such as the followingeach day or prior to use ifthe crane has not beenin regular service (records are not required):·1. All control mechanisms formaladjustment interfering with proper operation.2. Crane hooks and latches fordeformation, cracks, and wear.6. Anti-two-block, two-block warning,and two-block damage prevention systems forproper operation.7. Booms for damage or deformation ofstructural components.b. Operators or other designated personnelshall examine deficiencies and determine whetherthey constitute a safety hazard.9.2.4 Monthly Inspection1. Critical items such as brakes and cranehooks.9.2.53. Hydraulic systems for proper oil level.4. Lines, tanks, valves, pumps, and otherparts ofair or hydraulic systems for leakage.5. Hoist ropes for kinking, crushing,birdcaging, and corrosion.a. The operator or other designated personshall visually inspect the following items fordamage, wear, or other deficiency that mightreduce capacity or adversely effect the safety ofthe crane:2. Hoist ropes.b. Lower the hook block to its lowest positionand examine for any condition that could result inan appreciable loss ofstrength.c. Hooks for cracks, deformation, damage fromchemicals, latch engagement (ifprovided), andevidence ofheat damage.d. A hoist rope with any ofthe conditionsnoted in the replacement criteria in Section 9.2.6shall be removed from service and replaced.e. Signed and dated inspection records shall bekept on file and shall be readily available.f. Before the crane is returned to service,correct deficiencies that could reduce its capacityor adversely effect its safety.Frequent Inspectiona. Operators or other designated personnelshall visually inspect the crane at daily to monthlyintervals (records are not required).Chapter 9Mobile Cranes 9-6
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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Page 81 and 82: DOE-STD-I090-96 (Rev-!)Gantry Crane
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Page 93 and 94: DOE-STD-I090-96 (Rev-I)HOIST. With
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Page 103 and 104: DOE-STD-I090-96 (Rev-I)8.3 TESTING
Page 105 and 106: DOE-STD-I090-96 (Rev-I)Figure 8-3.
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Page 141 and 142: DOE-STD-I090-96 (Rev-I)Figure 9-2.
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Page 145 and 146: DOE-STD-I090-96 (Rev-I)1. Cranel10a
Page 147 and 148: DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
Page 149 and 150: DOE·STD·I090·96 (Rev-I)HOIST. Wi
Page 151 and 152: DOE-STD-I090-96 (Rev-I)RETRACT 800M
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Page 165 and 166: DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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-_.._-----~------------DOE-STD-I090
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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------DOE-STD-I090-96 (Rev-I)EXHIBI
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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