DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE·STD·I090-96 (Rev-I)3. A main-line contactor operated by aswitch or push button on the pendant push-buttonstation, the remote-control station, or the pulpit.7.1.7Hoist-Limit Switcha. The hoisting motion ofall cranes shall havean overtravel-limit switch/device in the hoistingdirection to stop the hoisting motion.b. Lower-travel limit switches/devices shouldbe provided for all hoists where the load blockenters pits or hatchways in the floor.7.1.8Load LimitsThe crane shall not be loaded beyond its ratedcapacity except for test purposes, as described inSection 7.3.7.1.9 Maintenance HistoryThe maintenance history ofthe crane shall beretained throughout its service life.7-5Chapter 7Overhead and Gantry Cranes
DOE-STD-I090-96 (Rev-I)7.2 INSPECTIONS7.2.1 General 7.2.3 Initial Inspectiona There shall be no apparent damage,excessive wear, or deformation of anyload-bearing part ofthe equipment Brakes shallwork satisfactorily and load brakes shall bedesigned to hold any load up to at least 125percent ofthe rated stable capacity oftheequipment without slipping or overheating. Allsafety devices, load indicators, controls, and otheroperating parts ofthe equipment shall be checkedduring each inspection and shall be in goodworking order. Parts found to be defective duringany inspection or nondestructive examination shallbe replaced or repaired as directed by theresponsible line manager or that person'sdesignated representative.b. Frequency notation as used in dates forfrequent and periodic inspections should bedefmed as follows:1. Daily--24 hours.2. Weekly--7 days.3. Monthly--31 days.4. Quarterly--92 days.5. Semi-annually--I84 days.6. Yearly--365 days.c. Violations of inspection periods may begranted on a case by case basis, provided there is apre-established site specific policy.7.2.2Crane ServiceCrane service is defmed as follows:a. Normal service~peratingat less than85 percent ofrated load and not more than 10 liftcycleslhr except for isolated instances.b. Heavy service~peratingat 85 to100 percent ofrated load or in excess of 10 liftcycleslhr as a regular specified procedure.c. Severe service~perating at normal orheavy service under abnormal operatingconditions (Le., extreme temperatures, corrosiveatmospheres).Prior to their initial use, all new, reinstalled,modified, or extensively repaired cranes shall beinspected by a qualified inspector to ensurecompliance with applicable provisions ofthischapter. Dated and signed inspection reports shallbe kept on fIle and shall be readily available.7.2.4 Daily PreoperationalChecka. Operators or other designated personnelshall visually inspect items such as the followingeach day or prior to :first use if the hoist has notbeen in regular service (records are not required):1. Controls and operating mechanismsfor proper operation.2. Hoist upper-limit switch/device forproper operation at the beginning of each shift orprior to use ifhoist has not been in regular service.3. Lines, valves, and other parts of airsystems for leakage.4. Hooks for cracks, deformation anddamage from chemicals (see Chapter 13, "LoadHooks," for additional hook requirements).5. Hoist rope for significant wear,kinking, crushing, birdcaging, and corrosion. Theinspection shall be made by running out as muchofthe rope or chain as is necessary to visuallyexamine those portions that flex over sheaves,sprockets, and the like, and other areas subject towear or abrasion.6. Hoist chain for nicks, gouges,distortion, wear, and corrosion.7. Hook latch, ifused, for properoperation.b. Operators or other designated personnelshall examine deficiencies and determine whetherthey constitute a haz~d and whether a moredetailed inspection is required.Chapter 7Overhead and Gantry Cranes 7-6
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-I)9.4 MAINTENA
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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