DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)5.1 GENERALa. This chapter contains the special provisionsfor hoisting and rigging operations and equipmentin hostile environments where standard operating,maintenance, inspection, or test procedures cannotbe followed as a result ofradiation or radioactivecontamination, toxic/hazardous chemicals orgases, or temperature extremes.b. Hoisting and rigging activities can usuallybe accomplished where the environment will allownormal operations with access for hands-onequipment contact. In those situations,operations, maintenance, inspections, and testsshall be done in accordance with regularprovisions ofthis standard.c. Hoisting and rigging equipment oroperations shall be reviewed by a designated personto determine compliance with therequirements ofthis standard. Ifit is determinedto be impossible or unreasonable for therequirements ofthis standard to be met as a result .ofhostile environmental conditions, a hostileenvironment plan shall be prepared to documentalternative compliance methods and procedures.d. All hoisting and rigging operations shall beconsistent with DOE's policy of .as-Iow-as-reasonably achievable (ALARA)radiation exposure.e. Safety ofpersonnel shall remain the fIrstpriority.5-1Chapter 5Hostile Environments
DOE-STD-I090-96 (Rev-I)5.2 HOSTILE ENVIRONMENT PLANa. A hostile environment plan shall be preparedby a designated person and shall cover operations,equipment, inspection, testing, and maintenance.See Exhibit I, Hostile Environment Plan, at theend ofthis chapter.b. At a minimum, the plan shall be reviewedand approved byresponsible management at thefacility where the crane, hoist, or other equipmentis located and byresponsible management ofanoverview organization such as safety or qualityassurance. While the site-specific organizationalstructure will determine other required reviewsand approvals, approval by the following isrecommended:1. Responsible operations manager.2. Equipment custodian.3. Cognizant engineer.c. The plan shall address only those actions orfeatures that require deviation from therequirements of this standard due to a hostileenvironment. At a minimum, it shall contain thefollowing information:1. The specific requirements that cannotbernet.2. The difference between therequirement and actual conditions.3. Justification for not meeting thisstandard's requirements.4. A statement of actions or features tobe used to compensate for the differences.5. Specific maintenance, inspections, andtests to be performed whenever access is possible.6. Replacement or retirement criteria forequipment that is designed to operate with little orno maintenance.d. Detailed operation, inspection, testing, andmaintenance procedures that state specificrequirements and acceptance criteria shall beprepared, based on the hostile environment plan.e. The responsible manager shall ensure thatthe approved hostile environment plan isdistributed as follows:1. DOE Field Office or equivalent (forinformation).2. Equipment operators, maintenanceorganizations, and other organizationsl personnelaffected by the plan.3. Equipment history file.f. Hostile environment plans in the equipmenthistory file shall be readily available to appointedpersonnel.5.2.1Equipment the use ofwhich is required by ahostile environment plan shall be posted with thefollowing information: "Special Maintenance andOperating Instructions Required-see HostileEnvironment Plan."5.2.2Marking and PostingInspection and Testinga. Handling fixtures and rigging accessoriesshall be qualified in accordance with Chapters 11,12, and 14 ("Wire Rope and Slings," "RiggingAccessories," and "Below-the-Hook LiftingDevices," respectively) ofthis standard prior tobeing exposed to the hostile environment.b. Nylon (rope or webbing) slings should notbe used in a radiation area unless absolutelynecessary. When it is necessary to use a nylon orpolyester sling in a radiation area, the responsiblemanager shall ensure that radiation exposure doesnot exceed 100,000 rad during the life ofthe sling.Chapter 5Hostile Environments 5-2
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)8.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)8.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-I090-96 (Rev-I)9.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-I)9.4 MAINTENA
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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