DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-!)3. Emergency-lowering means availableat ground level should be provided; such meansshall be protected against misuse.10.5.3 Standard Hand Signalsa. Standard hand signals for use at DOElocations shall be as specified in the latest editionofthe ANSI standards for the particular forkliftbeing used (see Figure 10-3).b. The operator shall recognize signals onlyfrom the designated signaler. Obey a STOPsignal no matter who gives it.10.5.4 Size of Loada. Since the load rating for forklifts may bebased on stability or hydraulic or structuralcompetence, do not exceed the rated capacity inoperational application.b. Do not load forklifts beyond rated capacity.c. The designated person shall ensure that theweight ofa load approaching the rated capacity(combination ofweight and location ofthe centerofgravity) has been determined within -10percent, +0 percent before it is lifted.10.5.5 Moving the Loada. The nature ofthe terrain and the surface onwhich the truck is to operate are very importantfactors in the stability of the load-truck system.The designated person shall ensure that a propertruck has been selected to operate on the surfaceavailable. In general, small, three-wheeled trucksshould operate on smooth, hard surfaces only andare not suitable for outdoor workb. The designated person shall ensure that theload is well secured and properly balanced beforeit is lifted.c. During hoisting, ensure that:1.load.There is no sudden acceleration ofthe2. The load does not contact anyobstruction.10.5.6 Ordinary Liftsa. The requirements of all precedingparagraphs in Section 10.5, "Operation," shallalso apply to ordinary lifts.b. An appointed person shall classify each liftinto one ofthe DOE categories (ordinary, criticalorpreengineered production) before the lift isplanned.c. Hoisting and rigging operations for ordinarylifts require a designated leader who shall bepresent at the lift site during the entire liftingoperation. Ifthe lift is being made by only oneperson, that person assumes all responsibilities ofthe designated leader.d. Leadership designation may be by writteninstructions, specific verbal instructions for theparticular job, or clearly delmed responsibilitieswithin the crew's organizational structure.e.The designated leader's responsibility shallinclude the following:1. Ensure that personnel involvedunderstand how the lift is to be made.2. Ensure that the weight ofthe load isdetermined, that proper equipment and accessoriesare selected, and that rated capacity is notexceeded.3. Survey the lift site for hazardous!unsafe conditions.4. Ensure that equipment is properly setup and positioned.5. Ensure that a signaler is assigned, ifrequired, and is identified to the operator.6. Direct the lifting operation to ensurethat the job is done safely and efficiently.7. Stop the job when any potentiallyunsafe condition is recognized.8. Direct operations ifan accident orinjury occurs.10.5.7 Critical LiftsSee Chapter 2, "Critical Lifts," for critical-liftrequirements.10-11Chapter 10Forklift Trucks
DOE-STD-1090-96 (Rev-1)RAISE THE TINES. With forearmvertical, forefinger pointing up, movehand in small horizontal circle.•- .:r-I A'LOWER THE TINES. With armextended, palm down, lower armverticaltTILT MAST FORWARD. With armextended, thumb down, lower armvertical .MOVE TINES IN DIRECTIONFINGER POINTS. With armextended, palm down, point forefinger DOG EVERYTHING. Clasp handsin direction of movement. in front of bod .STOP. Extend both arms, palmsdown.Figure 10-3. Standard hand signals for controlling forklift operation.Chapter 10Forklift Trucks 10-12
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)8.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)8.4 MAINTENA
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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