DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)AcknowledgmentThe Department ofEnergy (DOE) acknowledges the many organizations whose documents providedimportant source material for the standard. They include:American Society ofMechanical EngineersANSI B30.2, "Overhead and Gantry Cranes (Top Running Bridge, Multiple Girder)"ANSI B30.5, "Crawler, Locomotive, and Truck Cranes"ANSI B30.9, "Slings"ANSI B30.10, "Hooks"ANSI B30.16, "Overhead Hoists (Underhung)"ANSI B56.1, "Low Lift and High Lift Trucks"ANSI MHll.4, "Forks and Fork Carriers for Powered Industrial Fork Lift Trucks"Construction Safety Association (CSA) ofOntario"The Rigging Handbook"Society ofAutomotive Engineers, Inc. (SAB)SAB 11028, "Mobile Crane Working Area Defmitions"Permission to reprint specific figures and illustrations was obtained from CSA and SAB.Applicable sections of29 CFR 1910, "Occupational Safety and Health Standards for General Industry," and29 CFR 1926, "Occupational Safety and Health Regulations for Construction," have been paraphrased orreproduced verbatim throughout. The contributions ofDOE's Hoisting and Rigging Committee, which hasmet semi-annually since 1980, is also recognized. Representing many DOE sites, this group has providedadvice and clarification ofthe codes and standards that form the underlying basis for this document Withouttheir time and talent, which has been provided gratuitously, there would be no standard.Other significant contributors include the two editors, Ingeborg Westfall and Marshall Henrie, whoseconsiderable efforts resulted in several ofthe substantive improvements described in the History andBackground section, and whose changes regarding text, format, and spelling have improved the standard towhat we believe is the equivalent ofdesktop-publishing quality and in doing so increased its usefulness to thehoisting and rigging community. The Department is also greatly indebted to Kay Johnson, now retired, who,during his 10-year tenure as program coordinator, perhaps more than any other person, was responsible fordeveloping the standard into the truly invaluable document that it is today.The standard is a safety, not a design, document intended for use by safety professionals and managers. Inkeeping with this philosophy, only those portions ofstandards and regulations dealing with safety,particularly those deemed most relevant to DOE operations, have been included. While it is convenient tohave focused, indepth hoisting and rigging safety information concentrated into one document, thesignificance ofthe above source material is acknowledged, and readers are strongly encouraged to revieweach ofthem so as to have a full description ofthe subject area covered.In the past, DOE issued and disseminated the Hoisting andRigging Standard using controlled distributionlist. Beginning with this edition, uncontrolled distribution is available through the DOE Office ofScientificand Technical Information, P.O. Box 62, Oak Ridge, TN 37831, telephone 423-576-8401, to Federalagencies and their contractors; and the National Technical Information Service, U.S. Department ofAcknowledgment-1
DOE-STD-1090-96 (Rev-l)Commerce, 5285 Port Royal Road, Springfield, VA 22161, telephone 703-487-4650, to non-Federalagencies, and the private sector. These organizations charge a fee for a copy ofthe document. DOEappreciates the opportunity to share The Hoisting and Rigging Standard with a wider audience.Acknowledgment - 2
Page 1 and 2: INCH-POUNDDOE STANDARDDOE-STD-1 090
Page 3: DISCLAIMERPortions of this document
Page 7 and 8: DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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Page 18 and 19: DOE-STD-I090-96 (Rev-I)History and
Page 22 and 23: DOE-STD-I090-96 (Rev-I)Introduction
Page 24 and 25: DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
Page 26 and 27: DOE-STD-I090-96 (Rev-I)CLOSING LINE
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Page 45 and 46: DOE-STD-I090-96 (Rev-I)2. Perform a
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Page 69 and 70: 6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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