DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)manner with no sudden movements ofit or thecrane. the lifting or lowering speed shall notexceed 100 ftlmin (30 m1min).12. The total weight ofthe lifted load(including personnel) shall not exceed 50 percentofthe crane rating under the planned conditions ofuse.13. Suspended personnel platforms shallbe used only for personnel, their tools, andsufficient materials to do their work:. They shouldnot be used for transporting bulkmaterials.14. Personnel shall keep all parts oftheirbodies inside the suspended personnel platformduring raising, lowering, and positioning to avoidpinch points. Personnel shall not stand on or workfrom the top rail, midraU, or toeboard of thesuspended personnel platform.15. Ifthe personnel platform cannot belanded, it should be tied to the structure beforepersonnel get offor on.16. Personnel platforms should not beused in winds greater than 15 mph (25 kmIh),electric storms, snow, ice, sleet, or other adverseweather conditions that could affect the safety ofpersonnel.17. After the personnel platform ispositioned, all brakes and locks on the lift craneshall be set before personnel perfonn any work:.18. Cranes and derricks withvariable-angle booms shall be equipped with aboom-angle indicator that is readily visible to theoperator.19. Cranes with telescoping booms shallbe equipped with a device to indicate clearly to theoperator, at all times, the boom's extended length,or an accurate determination ofthe load radius tobe used during the lift shall be made prior tohoisting personnel.20. A positive-acting device shall be usedthat prevents contact between the load block oroverhaul ball and the boom tip (anti-two-blockingdevice), or a system shall be used that deactivatesthe hoisting action before damage occurs in theevent ofa two-blocking situation (two-blockdamage-prevention feature).21. The crane shall be uniformly levelwithin 1 percent oflevel grade and located on firmfooting.22. Cranes shall not travel while personnelare on a personnel platform or in the basket.23. Cranes with outriggers shall have theoutriggers fully extended and blocked.15.5.3 Forklift Trucksa. Know the rated capacity ofthe forklift andalways operate within that capacity. Since theload rating for forklifts maybe based on stabilityor hydraulic/structural competence, the ratedcapacity shall not be exceeded in operationalapplication. Signs oftipping shall never be usedto determine ifa load is within the forklift'scapacity.b. Before operating electric-powered machines,check location ofthe batteryplug for quickdisconnection in case of a short circuit.c. Ensure that battery recharging andmaintenance takes place in designated areas wheresmoking, sparks, or open flames are prohibited.Wear eye protection, rubber glOVes, and rubberaprons. Whenever battery maintenance isperformed, any area ofthe body affected bycontact with battery electrolyte shall be flushedwith water immediately and all acid spills must becleaned up at once.d. Ensure that fueling ofinternal-combustionpoweredforklift trucks takes place in designatedareas. The vehicle engine must be turned off andsmoking, sparks, or open flames shall beprohibited.e. Handling liquefied petroleum gas (LPG) fuelpresents a unique hazard. Therefore, to avoidinjury while refueling with LPG fuel, preciselyfollow the refueling procedure in the operator'smanual for the vehicle.f. The operation ofinternalcombustion-powered forklift trucks in corrfmedspaces shall be prohibited unless specialprecautions are followed to preclude the buildupofcarbon monoxide gas above prescribed levels.g. Only qualified operators shall be permittedto operate forklift trucks. No one shall operate theequipment other than the person to whom it isassigned.15-33Chapter 15Construction Hoisting and RiggingEquipment Requirements
DOE-STD-I090-96 (Rev-I)h. Report and correct any apparent mechanicaldeficiencies before operating the forklift truck.15.5.3.1 Operating the Unita. Forklift truck operators shall do thefollowing:1. Before operation ofelectricallypowered machines, check location ofthe batteryplug for quick disconnection in case of a shortcircuit.2. Avoid sudden stops.3. Face in the direction oftravel, exceptas follows:i. For better vision with large loads,operate the truck in reverse gear.ii.iii.When ascending or descendinggrades in excess of5 percent,drive loaded rider trucks with theload upgrade.Operate unloaded trucks on allgrades with the load-engagingmeans downgrade.4. Stop and sound the hom at all blindcomers and intersections and when going throughdoorways.5. Operate as safe speeds: in-plantbuildings,S mph; in-plant roads, 15 mphmaximum.6. Go around curves slowly.7. Use low gear or slowest speed whendescending ramps.8. Do not allow riders on forklift trucksunless the truck is built with passenger seating.9. Know the weight of the load and donot exceed the rated capacity ofthe truck.10. Consider both truck and load weightwhen traveling in areas where there arefloor-loading requirements.11. Watch overhead clearance; ifin doubt,measure.12. Keep clear ofedges ofloading docks.13. Watch rear-end swing.14. Before handling them, ensure thatstacks and loads are stable; block and lash themifnecessary.15. Always spread the forks to suit theload width.16. Lower and raise the load slowly; makesmooth, gradual stops.17. Lift and lower loads only while thevehicle is stopped.18. Use special care when high-tiering;return the lift to a vertical position before loweringthe load.19. Lift, lower, and carry loads with theupright vertical or tilted back-never forward; onall grades, the load and load-engaging means shallbe tilted back.20. To avoid injury, keep arms and legsinside the operator's area ofthe machine.21. Never travel with forks raised tounnecessary heights; approximately 4 to 6 in.above floor level is adequate.22. When loading trucks or trailers, ensurethat the wheels are chocked and the brakes set;place loads in front end ofthe semitrailer only ifthe tractor is attached or adequate trailer (railroad)jacks are in place.23. Inspect floors on trucks, boxcars,unfamiliar ramps, or platforms before startingoperation.24. Be sure bridge plates into trucks orfreight cars are sufficiently wide, strong, andsecure; portable and powered dockboards shall beconspicuously marked with carrying capacity.25. Never butt loads with forks or rear endoftruck.26. Remember that forklift trucks shouldnot be used as tow trucks unless a towing hitchapproved by the manufacturer is used.27. Stop engine before refueling.28. Use only approved explosion-prooflights to check gas-tank and battery-water levels;Chapter 15Construction Hoisting and RiggingEquipment Requirements 15-34
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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