DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)C1ose-proximity-operatedlifting electromagnetC1ose-proximity-operatedelectrically controlledpermanent magnetC1ose-proximity-operatedmanually controlledpermanent magnetFigure 14-7. Close-proximity-operated magnetic lifting devices.14-13Chapter 14Below-tke-Hook Lifting Devices
DOE-STD-I090-96 (Rev-I)1. External power input is the correctvoltage and amperage.2. Power conductors and controls are ofadequate rating and are insulated or otherwiseprotected against accidental interruption ordamage.14.4.4 Inspections14.4.4.1 Initial InspectionPrior to their initial use, a qualified inspector shallinspect all new, modified, orrepaired liftingmagnets to ensure compliance with Section14.4.4.3, "Periodic Inspection."14.4.4.2 Frequent Inspectiona. The operator or other designated personshall visually inspect each magnetic lifting deviceat the beginning ofeach shift orprior to use, ifithas not been in regular service.b. The inspection shall be for the following(records are not required):1. Lifting magnet face for freedom fromforeign materials and for smoothness.2. Lifting bailor sling suspension forproper condition.3. Control handle for proper conditionand operation.4. Current indicator, where applicable,for proper condition and operation.5. Labels, markings, and indicators ormeters for legibility.6. Electrical conductors, if applicable, forloose connections, continuity, corrosion, anddamage to insulation.7. Batteryfor correct electrolyte level andlack ofcorrosion ofbattery posts or connectors, ifapplicable.14.4.4.3 Periodic Inspectiona. A qualified inspector shall perform acomplete inspection with the equipment in place atthe following intervals:1. Normal service-yearly.3. Severe service-quarterly.b. Lifting device service is defmed as:1. Normal-operation with variousweights within the rated load limit. or uniformloads less than 65 percent ofrated load.2. Heavy-operation within the ratedload limit that exceeds normal service.3. Severe-operation under normal orheavy service with abnormal operating conditions.c: This inspection shall include those itemsspecified in Section 14.4.4.2, "FrequentInspection," in addition to the following:1. Deformation, wear, and corrosion ofall members, fasteners, locks, switches, warninglabels, and lifting parts.2. Operation and condition of electricalcomponents (Le., meters, indicators, and alarms).3. Magnet coil tested for ohmic/groundreadings and readings compared to manufacturer'sstandards.d. A qualified inspector shall inspect a liftingmagnet that has been idle for 1 month or moreaccording to periodic inspection requirementsbefore placing it in service.e. Dated inspection reports shall be preparedfor each inspection. Inspection records shall bekept on file and shall be readily available.14.4.5 Testing14.4.5.1 Operational Testa. All new, modified, or repaired liftingmagnets shall be tested prior to their initial use.Tests shall beperformed by a qualified inspectoror under the direction ofthat inspector. Datedreports shall be kept on file.b. Testing shall include the following:1. A check to ensure that the liftingmagnet contains no visible defects.2. A check for proper operation ofallelectrical protective equipment. meters, indicators,alarms, etc.2. Heavy service-yearly.Chapter 14Below-the-Hook Lifting Devices 14-14
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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