DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)14.3.3 Installationa. Vacuum lifting devices shall be assembledand installed in accordance with themanufacturer's instructions.b. The power supply to the vacuum liftingdevice shall be the same as that shown on thenameplate and shall be connected to the line sideofthe crane disconnect or to an independentcircuit.c. The user shall check for correct rotation ofall pumps.14.3.4 Inspections14.3.4.1 Initial InspectionPrior to their initial use, a qualified inspector shallinspect all new or repaired vacuum lifting devicesto ensure their compliance with Section 14.3.4.3,"Periodic Inspection."14.3.4.2 Frequent Inspectiona. The operator or other designated personshall inspect each vacuum lifting device at thebeginning ofeach shift or prior to use, ifithas notbeen in regular service.b. The inspection shall be for the following(records are not required):1. Deformation, cracks, and excessivewear ofload-bearing parts.2. Adequate vacuum generator output.3. Cuts, tears, excessive wear, andforeign particles at vacuum pad seal rings.4. Leakage, cuts, kinks, and collapsedareas ofvacuum lines/connections.5. Leaks or damage to the vacuumreservoir.6. Failure ofthe entire vacuum system tofunction properly by attaching a nonporous, ~leantest plate to the vacuum pads and then stoppmgthe vacuum source. Vacuum levels in the systemshall not decrease by more than the manufacturer'sspecified rate.14.3.4.3 Periodic Inspectiona. A qualified inspector shall perfonn acomplete inspection at the following intervals:1. Normal service-yearly. Inspectequipment at site ofuse.2. Heavy service-semiannually. Inspectequipment at site ofuse unless external condition~indicate that disassembly should be done to penrutdetailed inspection.3. Severe service-quarterly. Inspectequipment at site ofuse unless external condition~indicate that disassembly should be done to pemntdetailed inspection.4. Special or infrequent service-asrecommended by a qualified person before thefirst use and as directed by the qualified person forany subsequent occurrences.b. Lifting device service is defined as follows:1. Normal-peration with variousweights within the rated load limit, or unifonnloads less than 65 percent ofrated load.2. Heavy-peration within the ratedload limit that exceeds nonnal service.3. Severe-peration undernormal orheavy service with abnormal operating conditions.c. This inspection shall include thoseconditions or items specified in Section 14.3.4.2,"Frequent Inspection," in addition to thefollowing:1. External evidence oflooseness, wear,deformation, cracking, or corrosion.2. External evidence ofdamage tosupporting structure, motors, controls, and otherauxiliary components.3. Presence ofwarning label required bySection 14.3.2, "Marking."d. A qualified inspector shall ~sp~t.flXture~not in regular use according to penodlc mspectlOnrequirements before placing them in service.e. Dated inspection reports shall be preparedfor each inspection. Inspection records shall bekept on file and shall be readily available.14-9Chapter 14Below-the-Hook Lifting Devices
DOE-STD-I090-96 (Rev-I)14.3.5 Testing14.3.5.1 Operational Testa. All new, reinstalled, modified, or repairedvacuum lifting IlXtures shall be tested prior to use.Tests shall be performed by a qualified inspectoror under the direction ofthat inspector to ensurecompliance with the requirements ofthis section.Dated reports shall be kept on file.b. Testing shall include the following:1. Seals and connections shall be testedfor leaks by attaching a nonporous, clean test plateto the vacuum pads and then stopping the vacuumsource. Vacuum level in the system shall notdecrease by more than the rate specified by themanufacturer.2. Test indicator lights, gauges, horns,bells, pointers, or other warning devices andvacuum level indicators for proper operation.14.3.5.2 Rated Load Testa. All new, reinstalled, repaired, or modifiedvacuum lifting devices shall be tested andinspected before use. Tests and inspections shallbe performed by a qualified inspector or under thedirection ofthat inspector. Test and inspectionresults shall be documented and kept on flle.b. The rated capacity shall not be more than 80percent of the maximum load sustained during thetest. Test loads shall not be more than 125percent ofthe rated capacity unless otherwiserecommended by the manufacturer.c. The rated load test shall consist ofthefollowing steps at a minimum:1. Attach pads to the designated testload.2. Raise the test load a minimum distanceto ensure that it is supported by the vacuum liftingdevice, and hold it for 2 min.3. Remain clear of the suspended load.4. Lower and release the load.5. Visually inspect the vacuum liftingdevice for defects and correct any deficienciesprior to returning the device to service.14.3.6 Maintenancea. A preventive maintenance program shouldbe established and be based on recommendationsmade by the vacuum lifting device manufactureror a qualified person.b. Replacement parts shall be equivalent to theoriginal specifications.c. The vacuum generator, vacuum pads, sealingrings, mufflers, and fllters shouldbe maintainedand cleaned according to the manufacturer'sspecifications.14.3.7 Training/Qualificationa. Vacuum lifting device operators shall betrained and qualified as specified in Chapter 6,"Personnel Qualification and Training." At aminimum, instruction should include the following(as applicable):1. Application ofthe lifting device to theload and adjustments ofthe device, ifany, thatadapt it to various sizes or kinds ofloads.2. Any special operations or precautions.3. Condition ofthe load itselfrequiredfor operation ofthe lifting device such as balance,degree oforder of stacked loads, surfacecleanliness, bending, and load thickness.4. Procedure for storage oflifting deviceto protect it from damage.5. Instructions for not exceeding the ratedcapacity ofthe lifting device or the capacity of thehoisting equipment by the combined weight oftheload, the lifting device, and the rigging.6. Charging ofthe battery (ifrequired).7. The purpose ofindicators, meters, oralarms on the vacuum lifting device.8. The proper attachment of adaptors tovacuum lifting devices for handling ofspecialloads.b. Users shall demonstrate the ability andcompetence to operate the lifting device asinstructed before assuming responsibility forusing it.Chapter 14Below-the-Hook Lifting Devices 14-10
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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