DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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CHAPTER 10FORKLIFT TRUCKSDOE-STD-I090-96 (Rev-I)This chapter specifies operation, inspection, testing, and maintenance requirements for forklift truckspowered by internal-combustion engines or electric motors and implements the requirements ofASME B56.1("Safety Standard for Powered Industrial Trucks-Low Lift and High Lift Trucks") and B56.6 ("RoughTerrain Fork Lift Trucks"), and ANSIIUL 558 ("Internal-Combustion-Engine-Powered Industrial Trucks")and 583 ("Electric-Battery-Powered Industrial Trucks").10.1 GENERAl.. . 10-110.1.1 Operator Training/Qualification 10-110.1.2 Rated Capacity , , , 10-110.1.3 Marking , . . . . . . . . . . . . . . . . . . . .. .. . .. 10-110.1.4 Warning Devices 10-110.1.5 Attachments , . . . . . . . . . . . . . . . . .. . . . . . . . . 10-110.1.6 Modifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-210.1.7 Overhead Doors 10-210.1.8 Fire Hazard Areas 10-210.1.9 Work Atmosphere 10-210.1.10 Electric-Battery-Operated Trucks 10-210.1.11 Internal-Combustion Trucks 10-210.1.12 Fork Arm ...................•....................................... 10-210.1.13 Design Standards '" " , 10-210.2 TYPE DESIGNATIONS AND AREAS OF USE 10-310.2.1 Type Designation . .. 10-310.2.1.1 Nonhazardous Locations .. . . . . . . .. . . .. . . . . . . . . . . . . .. . .. . .. . . . 10-310.2.1.2 Hazardous Locations. . . . . . .. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-310.2.2 Specific Areas ofUse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 10-310.2.3 Forklift Truck Markers 10-410.2.4 Hazardous-Area Signs 10-410.3 INSPECTIONS............................................................... 10-710.3.1 Daily Preoperational Check............... 10-710.3.2 Periodic Inspection Requirements 10-710.4 TESTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-810.5 OPERATION................................................................. 10-910.5.1 Conduct ofOperator 10-910.5.2 Lifting ofPersonnel 10-1010.5.3 Standard Hand Signals " , 10-1110.5.4 Size ofLoad 10-11lO-iChapter 10Forklift Trucks
DOE-STD-1090-96 (Rev-1)10.5.5 MovingtheLoad 10-1110.5.6 Ordinary Lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-1110.5.7 Critical Lifts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-11Exhibit I Forklift Load Test and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-15Chapter 10Forklift TruckslO-ii
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INCH-POUNDDOE STANDARDDOE-STD-1 090
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DISCLAIMERPortions of this document
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DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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DOE-STD-1090-96 (Rev-l)11.2.3.1 6 x
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DOE-STD-1090-96 (Rev-l)13.4.5 Disco
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DOE-STD-I090-96 (Rev-I)15.4.2 Mobil
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DOE-STD-I090-96 (Rev-I)History and
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DOE-STD-I090-96 (Rev-I)Acknowledgme
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DOE-STD-I090-96 (Rev-I)Introduction
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DOE-STD-I090-96 (Rev-I)CHAPTER 1TER
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DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-I090-96 (Rev-I)END CONTROL:
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LIFT, PREENGINEERED PRODUCTION:Repe
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QUALIFIED ENGINEER/QUALIFIEDENGINEE
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)2.2 CRITICAL
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DOE-STD-1090-96 (Rev-1)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)3.2 OPERATIO
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DOE-STD-I090-96 (Rev-I)2. Perform a
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DOE-STD-I090-96 (Rev-I)3.4.4 Approv
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DOE-STD-I090-96 (Rev-I)3.6 TRAINING
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DOE-STD-I090-96 (Rev-I)that create
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4.3 OVERHEAD CRANESDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)lNTENTIONAIL
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DOE-STD-I090-96 (Rev-I)5.2 HOSTILE
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DOE-STD-1090-96 (Rev-l)EXHIBIT IHOS
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6.2 QUALIFICATIONDOE-STD-I090-96 (R
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6.2.5Operators of ForkliftTrucksa.
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DOE-STD-I090-96 (Rev-I)6.3 TRAINING
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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Page 125 and 126: DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
Page 127 and 128: DOE-STD-I090-96 (Rev-I)Table 9-1. S
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Page 147 and 148: DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
Page 149 and 150: DOE·STD·I090·96 (Rev-I)HOIST. Wi
Page 151 and 152: DOE-STD-I090-96 (Rev-I)RETRACT 800M
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Page 165 and 166: DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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Page 169 and 170: DOE-STD-1090-96 (Rev-l)20. To avoid
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Page 177 and 178: DOE-STD-I090-96 (Rev-I)INTENTIONALL
Page 179 and 180: DOE-STD-1090-96 (Rev-l)Table 11-1.
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Page 185 and 186: DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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Page 193 and 194: DOE-STD-1090-96 (Rev-l)Table 11-8.
Page 195 and 196: DOE-STD-I090-96 (Rev-I)Angle of cho
Page 197 and 198: DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE-STD-I090-96 (Rev-I)Table 11-14.
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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------DOE-STD-I090-96 (Rev-I)EXHIBI
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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