DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)3.4 PROCEDURESA detailed, approved, step-by-step procedure shallbe developed for the entire operation.3.4.1Contenta. At a minimum, each procedure shall containthe following information:1. Identification ofthe load to be lifted.2. Identification of the specific liftingfixtures to be used in the operation.3. Identification by class and capacity (ifapplicable) ofthe types of equipment to be used,such as cranes and hoists.4. Verification that all equipment,fixtures, and accessories are operative, up-to-dateon required periodic inspections and maintenance,and are in good condition before the operationbegins.5. Specific instructions for attachment ofthe lifting fixtures to the load and to the liftingequipment.6. Parameters ofmotion required for theoperation.7. Specific instructions for removal ofthe.lifting fixtures from both the load and the liftingequipment.3.4.2Developmenta. The methods for developing newprocedures, including standard procedure formats,should be clearly defmed. Administrativeprocedures or writers guides should direct thedevelopment and review process for procedures ateach site to ensure consistency at the site.b. Qualifications for procedure writers shall beconsidered, including operating organization andexperience.c. Procedures should reference applicablesource documents, such as facility designdocuments, safety analysis documents, vendortechnical manuals, and industry standards.d. Operating procedures should contain onlyone action per step.e. Any necessary warnings, cautions, or notesshould be easily identifiable and should notcontain any action statements. These items shouldprecede the step to which they apply and shouldappear on the same page as the step to which theyapply.f. The sequence ofprocedural steps shouldconform to the normal or expected operationalsequence.g. Procedures should be developed withconsideration for the human-factor aspects of theirintended use. For example, references tocomponents should exactly match drawing andlabel-plate identifiers, and units should be thesame as those marked on applicableinstrumentation. Important factors should behighlighted, such as operating limits, warnings,and cautions.3.4.3Preparation and Revisiona. Appropriately trained personnel shalldevelop, review, and approve a step-by-stepprocedure for each lifting operation. Theresponsible oversight organizations (safety,quality assurance, etc.) shall participate in thereview process.b. Before its first use in the actual productionprocess, the procedure shall undergo a formalverification and validation process usingwalk-throughs or similar methods to ensure thatthe steps are appropriate and correct. Anydiscrepancies found during this process shall becorrected and the process repeated until theprocedure is correct.c. Any changes to an existing, approvedprocedure shall be performed according to theprocess specified above. The change shall beevaluated to determine whether the revisedprocedure must be revalidated and reverified.3-5Chapter 3Preengineered Production Lifts
DOE-STD-I090-96 (Rev-I)3.4.4 Approvala. Before each procedure is validated, it shallbe reviewed and approved by the followingpersonnel:1; Author ofthe procedure.2. Representative ofa qualifiedengineering organization.3. Representatives ofthe responsibleoversight organizations (e.g., safety, qualityassurance).b. After each procedure is validated, it shall bereviewed and approved by the followingpersonnel:3.4.5 Reviewa. Approved procedures should be reviewed atperiodic intervals to ensure that their informationand instructions are technically accurate and thatappropriate human-factor considerations havebeen included.b. The frequency ofreviews should bespecified for each procedure; it may vary with thetype and complexity ofthe activity involved.c. Applicable procedures should be reviewedafter an incident.d. During each review, procedures should becompared to source documents to verify theiraccuracy.1. Author ofthe procedure. 3.4.6 Use2. Representative ofa qualifiedengineering organization.3. Representatives of the responsibleoversight organizations (Le., safety, qualityassurance).4. Management ofthe facility where theprocedure will be performed.5. Management ofthe productionorganization performing the procedure.c. Revisions ofprocedures shall receive thesame depth ofreview and level ofapproval as theinitial versions received.All procedures, either new or revised, shall beapproved before use.a. A copy ofthe current issue ofthe approvedprocedure shall be in the work area when theoperation is performed.b. Deviations from the approved procedure arenot allowed during normal operations.c. The requirements for use ofproceduresshould be clearly defmed and understood by allpersonnel.d. Ifa procedure is determined to be deficient,a procedure change shall be initiated beforeoperations continue.e. Personnel performing the procedure maytake whatever action is necessary duringemergency conditions to return the process to asafe and stable condition without first initiating aprocedure change.Chapter 3Preengineered Production Lifts 3-6
Page 1 and 2: INCH-POUNDDOE STANDARDDOE-STD-1 090
Page 3: DISCLAIMERPortions of this document
Page 7 and 8: DOE-STD-I090-96 (Rev-I)7.5.6 Attach
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Page 22 and 23: DOE-STD-I090-96 (Rev-I)Introduction
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Page 69 and 70: 6.2.5Operators of ForkliftTrucksa.
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)8.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)8.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)9.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-I)9.4 MAINTENA
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-!090-96 (Rev-!)regardless Q
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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